Installation manual
STARTER
MOTOR
ATTRACTION
TEST
3.
Holding
test.
With a battery connected
to
the solenoid ter-
minal S ( +) and to the starter body, manually pull out the
pinion fully. The pinion must remain at that position even
when released from holding with your hand.
HOLDING
TEST
STARTER
DISASSEMBLY
1.
Disconnect the wire from the solenoid terminal M (-
).
2. Loosen the two screws fastening the solenoid. Remove
the solenoid assembly.
3. Remove the two long through bolts and two screws
fastening the brush holder. Remove the rear bracket.
4. With the brushes pulled away from the armature,
remove the yoke and brush holder assembly. Then pull
the armature out.
5. Remove the cover,
pry
the snap ring out, and remove the
washer.
6.
Unscrew the bolts and remove the center bracket.
At
the
same time, the washers for the pinion shaft end play
adjustment will come off.
STARTER
MOTOR
PINION
SHAFT
INSPECT
FOR
WEAR
&
CHIPPING
40
4. Return
test:.
With a battery connected
to
the solenoid ter-
minal M
(-)and
to the starter body, manually pull out the
pinion
fully.
The pinion must return to its original position
when released from holding by hand.
RETURN
TEST
7. Pull out the reduction gear lever and lever spring from the
front bracket.
8.
On the pinion side, pry the snap ring out, and pull out the
pinion and pinion shaft.
9. At each end
of
the armature, remove the ball bearing with
a bearing puller. It is impossible to replace the ball bearing
press-fitted in the front bracket.
If
that bearing has worn
off, replace the front bracket assembly.
BRUSH
HOLDER
,·;%~g.
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.
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____
_
NOTE:
Inspect,
clean
and replace
if
necessary
brush,
commuter,
solenoid,
annature,
etc.
See
the
following
pages.