Installation manual

TABLE OF CONTENTS
Parts Identification ............................................ .2
Engine Troubleshooting Guide .......................... 27
Introduction ......................................................... 3
Electrical Troubleshooting Guide ..................... 29
Warranty Procedure ......................................
.3
Serial Number Location ............................... .4
Fuel, Engine Oil and Engine Coolant .................. 5
Preparations for Initial Start-Up ......................... 6
Starting/Stopping Procedure ............................... 7
System Monitoring Software ............................. 30
Data Logging (Troubleshooting) ........................ 31
DC Electrical System ........................................ .35
Battery Care ................................................. 36
Wiring Schematic #49167 ................................ .37
Remote Panel ...................................................... 8
Remote Panel Wiring ........................................ .38
Break-In Procedure/Daily Operation ................... 8
Starter Motor ..................................................... 39
Safety Shutdown Sensors .................................... 9
Generator Information ...................................... .41
Maintenance Schedule ..................................... 10
Measuring Exhaust Back Pressure .................... 11
AC Voltage Regulator (Current Models) ........... .42
Exciting the Generator ................................ .42
Fuel System ....................................................... 12 AC Voltage Connections ............................ .43
Bleeding the Fuel System ............................
13
BE Generators/Early Models ....................... 44
Electronic Fuel Injection (EFI) ................... 14
AC Voltage Regulator (Early Models) ............... .46
Cooling System .................................................. l5 AC Voltage Connections ............................ .47
Changing Coolant ........................................
l5
Exciting the Generator ................................ .47
Thermostat ................................................... 16
BE Generator (Troubleshooting) ....................... .48
Raw Water
Pump ......................................... 17
Engine/Generator Specifications ..................... .49
Raw Water Intake Strainer ...........................
17
Shore Power Transfer Switch ............................ 50
Engine Lubrication Oil.. ..................................... 18
Oil Filter ...................................................... 18
Remote Oil Filter. ........................................ 19
Throttle Body Assembly .................................... 20
Engine Adjustments ........................................... 21
Spark Plugs .................................................. 21
High Tension Cords .................................... .21
Lay-Up and Recommissioning ........................... 51
"CO" Data (Important) ...................................... 53
Installing a New Catalyst.. ................................ 54
Emissions Data ..................................... : ............ 55
Metric Conversions ........................................... 56
Suggested Spare Parts ...................................... 57
Drive Belt Adjustment.. ..............................
.21
Fuel Pressure Test.. ...................................... 21
Engine Compression Test ............................ 22
Ignition timing ............................................ .22
Valve Clearance .......................................... .23
Testing the Igniter. ...................................... .23
Timing Belt Inspection and Replacement ... 24
Engines & Generators
1