Installation manual
MAINTENANCE
SCHEDULE
NOTE:
Use the engine hourmeter gauge to log your engine hours
or
record your
engine hours
by
running time.
SCHEDULED
CHECK
HOURS
OF
OPERATION
MAINTENANCE
EACH
MAINTENANCE
DESCRIPTION
DAY
50
100
250
500
750
1000
1250
Coolant
System
0
0
Drain,
flush,
and
refill
cooling
system
with
appropriate
antifreeze
mix.
DC
Alternator
0 0
0
Check
DC
charge
from
alternator.
Check
mounting
bracket;
tighten
electrical
connections.
Transmission
Oil
Cooler
0
Remove;
have
professionally
cleaned
and
pressure
tested.
Engine
Transmission
0
Chattering
at
idle
and
low
rpms
is
an
indication
Damper
Plate
of
damper
plate
wear.
Remove
and
replace.
*Fuellnjectors
0
Check
and
adjust
injection
opening
pressure
and
spray
condition
(Refer
to
your
service
manual).
*Starter
Motor
0
0
Check
solenoid
and
motor
for
corrosion.
Remove
and
lubricate.
Clean
and
lubricate
the
starter
motor
pinion
drive.
*Preheat
Circuit
0 0
Check
operation
of
preheat
solenoid.
Remove
and
clean
glow
plugs.
Reinstall
with
anti-seize
compound
on
threads.
*Engine
Cylinder
0
0
Check
compression
pressure
and
timing,
Compression
(see
ENGINE
ADJUSTMENTS).
*
Adjust
the
Valve
Clearances
0 0 0
Adjust
Valve
Clearances,
(see
ENGINE
ADJUSTMENTS).
*Heat
Exchanger
0
Remove,
have
professionally
cleaned
and
pressure
tested.
Lubricate
Panel
Key
Switch
0
0 0 0
0 0
At
first
100
hours,
then
each
year
at
winterizing.
with
"Lockeze"
Transmission
0 0 0
0
0 0
Initial
fluid
change
at
25
hours,
then
every
Fluid
and
Filter
300
hours
or
at
winterizing.
Replace
the
filter
at
each
fluid
change.
Feed
Pump
Strainer
0 0 0 0 0
Clean
every
250
operating
hours.
Turbocharger
0
0
Initial
50
hour
check,
inspect
all
connections
for
oil
and
exhaust
leaks.
Check
mounting
bolts
for
tightness.
Check
for
air
leakage.
Inspect
the
radial
and
axil
play
of
the
rotor
shaft.
Lubricate
the
shaft
bearings.
*WESTERBEKE
recommends
this
service
be
performed
by
an
authorized
mechanic.
Engines & Generators
13