Installation manual

BORG
WARNER
VELVET
DRIVE
TRANSMISSION
MAINTENANCE
Transmission maintenance is minimal. Keep the exterior
housing clean, check the fluid level as part
of
your regular
routine, and change the fluid every 300 operating hours.
Periodically inspect the transmission and the cooler for leaks
and corrosion. Make certain the air vent is clear and when
checking the fluid level look for signs
of
water contamination
(fluid will appear as strawberry cream).
Lay-up/Winterize
Storage requires special care. Follow these procedures:
o Drain the water from the transmission oil cooler and
replace it with a proper mixture
of
antifreeze coolant.
NOTE:
This
operation will usually occur
when
the
engine
raw
water cooling system
is
properly winterized.
o Clean up the transmission and touch-up unpainted areas
(use heat resistant paint).
o Fill the transmission with Dextron III ATF fluid to pre-
vent internal corrosion.
o Loosen attaching hardware from the transmission
output flange and propeller shaft coupling flange before
removing the boat from the water. Separate the flanges
and spray with lubricant.
o Inspect the gear shift cable, linkage, and attachments.
Look for corrosion
of
the end fittings, cracks
or
cuts in
the conduit, and bending
of
the actuator rods. Lubricate
all moving parts.
NOTE:
If
the
transmission
is
to
be stored for a long
time
(twelve
months or
more),
it should
be
topped
off
with
fluid
to
prevent internal corrosion. Reduce the fluid level
before
putting
the
engine back into
service.
WARRANTY
NOTES
Service manuals are available from your
BORG
WARNER
dealer.
For assistance, contact:
BORG
WARNER
200 Theodory Rice Blvd.
New Bedford,
MA
02745
Tel.: (508) 979-4881
BORG
WARNER
is aware
of
the shock loads that can
be
placed
on
its gears as the result
of
mechanical propeller oper-
ation
or
fully reversing
of
the propeller blades while shiftIng.
Therefore torque loads and directional changes should be
made at low engine speeds.
If
it
is
found that a failure was
caused by a shock load, any warranty claim
wiJI
be denied.
A
CAUTION:
System-related
noises
or
vibrations
can
occur
at
low
engine
speeds
which
can
cause
gear
rattle
resulting
In
damage
to
the
engine
and/or
transmission.
BORG
WARNER
Is
not
responsible
for
total
system-
related
torsional
vibration
of
this
type.
If
any problems occur with the transmission, see
TRANSMISSION
TROUBLESHOOTING
in
this manual.
Engines
&
Generators
41