Installation manual

80N4 SPECIFICATIONS
Engine Type
Aspiration
Govemor
Bore & Stroke
Piston Displacement
Firing Order
Direction of Rotation
Engine Torque
Compression Ratio
GENERAL
Diesel, four cylinder, four-cycle, marine engine.
Vertical in-line overhead valve, water cooled
direct injection, 80 hp @ 2500 rpm.
Naturally aspirated.
Integral with injection pump.
4.02 x 4.65 inches (102.0 x 118.0 mm).
262 cubic inches (4.3 liter).
1-3-4-2.
Clockwise, when viewed from the front.
210 ft-Ib @ 1500 rpm.
17:1
Dimensions - inches (mm) Height 32.0 inches
(813 mm)
(645mm)
(1168 mm)
w/out transmission Width: 25.2 inches
Length: 47.2 inches
Weight (dry) 971 Ibs (440.8 kgs).
TUNE-UP SPECIFICATIONS
Compression Pressure
(Limit of difference
Injector Pressure
Valve Seat Angle
Valve Clearance
(engine cold)
Engine Speed
General
Operating Temperature
Fresh Water Pump
Raw Water Pump
Coolant (Fresh Water)
System Capacity
Exhaust Elbow
Exhaust Hose Size
441 psi (31 kg/cm') at 200 rpm
Not to exceed 28.44 psi (20.0 kg/cm').
2133 psi (150 kf/cm').
Intake 45° ..
Exhaust 45°.
Intake and exhaust.
0.Q16 inches (0.40 mm).
Idle: 600 - 900 rpm.
Cruise: 1800 - 2200 rpm.
Max: 2400 -2500 rpm.
COOLING SYSTEM
Fresh water-cooled block. thermostatically-
controlled with heat exchanger.
170 -190° F (77 - 88° C).
Centrifugal type, metal impeller, belt-driven.
Positive displacement, rubber impeller,
engine-driven.
17 US Qts (16.1 liters).
EXHAUST SYSTEM
45° elbow
4" I.D. (101.6 mm) hose
ENGINE AIR REQUIREMENTS
Combustion Air
150 cfm
Note: The pressure differential between the outside of the engine compart-
ment versus the inside of the engine compartment should not exceed 2
inches of water (51 mm) at full open throttle (measure with a manometer).
General
Fuel
Fuel Injection Pump
Fuel Injection Timing
Nozzle
Fuel Filter
(on engine)
Air cleaner
AirFlow
(engine combustion)
Fuel Consumption
FUEL SYSTEM
Closed system with bleed points.
No.2 diesel oil (cetane rating of 45 or higher).
BOSCH Model A type (In-line).
WBTDC
Multi-hole
Full flow replaceable.
Replaceable paper element.
150 efm.
4.7 U.S. gph (17.8 Iph).
ELECTRICAL SYSTEM
Starting Battery
Battery Capacity
DC Charging A1temator
Starting Aid
Starter
DC No-load Current
DC Cranking Current
12 Volt, (-) negative ground.
750 - 900 Cold Cranking Amps (CCA).
51 Amp rated, belt-driven.
Glow plugs.
12 Volt, 3 KW.
± 2% of rated amps.
400 CCA.
LUBRICATION SYSTEM
General
Oil Filter
Sump Capacity
(not including filter)
Operating Oil Pressu re
(engine hot)
Oil Grade
General
Gear Ratio (Standard)
Gear type/pressure circulation.
Full flow, paper element, spin-on type.
14.5 U.S. QIs (13.8 liters).
25-85 psi.
API Specification CF or CG-4,
SAE 30, 10W-30, 15W-40.
TRANSMISSION
(HURTH Standard Transmission) Case-hardened
helical gears, hydraulically operated multiple disc
clutch.
2:00:1 (Hurth 45A) or (Hurth 63A)
Propeller Shaft Right handed-standard transmission.
Propeller Recommendations 22x16 P-2 blade or 22x14 P-3 blade
(using standard propeller should allow the engine to reach its full
transmission) rated rpm (2500 + 000 -100) at full open throttle
while underway in forward gear.
Lubricating Fluid Dextron III
Transmission Sump
Capacity Hurth 45 2.13 US qts (2.0 liters) approximate.
Engines & Generators
48