Installation manual
SCHEDULED
MAINTENANCE
Fuel
Supply
Fuel/Waler
Separalor
Engine
Oil
Level
Coolant
Level
Drive
Bells
MAINTENANCE
SCHEDULE
A
WARNING:
Never
attempt
to
perform
any
service
while
the
engine
is
running.
Wear
the
proper
safety
equipment
such
as
goggles
and
gloves,
and
use
the
correct
tools
for
each
job.
Disconnect
the
battery
terminals
when
servicing
any
of
the
engine's
DC
electrical
equipment.
NOTE:
Many
of
the following maintenance jobs are simple but others are more
difficult and
may
require the expert know/edge
of
a service mechanic.
CHECK
HOURS
OF
OPERATION
EACH
EXPLANATION
OF
SCHEDULED
DAY
50
100
250
500
750
1000
1250
MAINTENANCE
0
Diesel
No.2
rating
of
45
cetane
or
higher.
0
Check
for
water
and
dirt
in
fuel
(drain/replace
filter
if
necessary).
0
Oil
level
should
indicate
between
MAX.
and
LOW
on
dipstick.
0
Check
at
recovery
tank;
if
empty,
check
at
manifold.
Add
coolant
if
needed.
0
Inspect
for
proper
tension
(3/8"
to
1/2"
deflection)
weekly
and
adjust
if
needed.
Check
belt
edges
for
wear.
Visual
Inspection
01
Engine
0
NOTE:
Please
keep
engine
surtace
clean.
Dirt
Check
for
fuel,
oil
and
water
leaks.
Inspect
wiring
and
oil
will
inhibit
the
engines
ability
to
and
electrical
connections.
Keep
bolts
&
nuts
tight.
remain
GOO/.
Check
for
loose
belt
tension.
Fuel
Filter
0
0 0
0 0
0
Initial
change
at
50
hrs,
then
change
every
250
hrs.
Starting
Balleries
0
Every
50
operating
hours
check
electrolyte
levels
(and
House
Balleries)
weekly
and
make
sure
connections
are
very
tight.
Clean
off
excessive
corrosion.
Engine
Oil
(and
filler)
0 0 0 0 0 0
0
Initial
engine
oil
&
filter
change
at
50
hrs.,
then
change
both
every
100
hours.
Generator
0 0 0 0 0 0
0
Check
that
AC
connections
are
clean
and
secure
with
no
chafing.
See
GENERATOR
SECTION
for
additional
information.
Heat
Exchanger
Zinc
Anode
0 0 0 0
0 0
0
Inspect
zinc
anode,
replace
if
needed,
clear
the
heat
exchanger
end
of
zinc
anode
debris.
Fuel/Waler
Separator
0 0 0 0 0
0
Change
every
200
hours.
Electronic
Governor
Control
0
0
Check
and
or
adjust
the
no-load
speed
in
the
panel,
(if
applicable)
required
(hertz)
and
the
regulator
board
adjustment
as
needed.
NOTE:
These
adjustment
are
not
a
warrantable
adjustment
during
or
after
the
units
break-in.
Exhaust
System
0
0 0
0
Initial
check
at
50
hrs.,
then
every
250
hrs.
Inspect
lor
leaks.
Check
anti-Siphon
valve
operation.
Check
the
exhaust
elbow
for
carbon
and/or
corrosion
buildup
on
inside
passages;
clean
and
replace
as
necessary.
Check
that
all
connections
are
tight.
Engine
Hoses
0 0 0 0 0 0
Hose
should
be
hard
&
tight.
Replace
if
soft
or
spongy.
Check
and
tighten
all
hose
clamps.
Engines & Generators
11