Installation manual

MAINTENANCE SCHEDULE
NOTE: Use the engine hour meter gauge to log your engine hours or record your
engine hours by running time.
CHECK
HOURS OF OPERATION
SCHEDULED
EACH
EXPLANATION OF SCHEDULED
MAINTENANCE
DAY
50 100
250 500
750 1000 1250
MAINTENANCE
Raw Water Pump
D
D
D
Remove the pump cover and inspect the impeller,
gasket, cam and cover for wear. Check the bearings
and seals (the shaff can tum, but not wobble).
Lubricate when reassembling.
Coolant System
D D
Drain, flush, and refill cooling system with appro-
priate antifreeze mix.
Electric Fuel lilt
D D
D
D D D
Initial filter change at 50 hours, then change
Pump Filter (if applicable)
filter every 250 hours.
DC Alternator
D D D
Check DC charge from alternator. Check mounting
bracket; tighten electrical connections.
Feed Pump Strainer
D
D
D D D
Clean every 250 operating hours.
(if applicable)
*Fuellnjectors
D
Check and adjust injection opening pressure and
spray condition (see ENGINE ADJUSTMENTS).
*Starter Motor
D D
Check solenoid and motor for corrosion. Remove
and lubricate. Clean and lubricate the starter motor
pinion drive.
*Preheat Circuit
D
D
Check operation of preheat solenoid. Remove and
clean glow plugs; check resistance (4-6 ohms).
Reinstall with anti-seize compound on threads.
*Engine Cylinder
D
D
Check compression pressure and timing (see
Compression
ENGINE ADJUSTMENTS).
*Torque Cylinder Head
D
D
D
At first 50 hours, then every 500 hours (see
Hold-down bolts
ENGINE ADJUSTMENTS).
* Adjust the Valve Clearances
D D D
Adjust Valve Clearances (see ENGINE
ADJUSTMENTS).
*Heat Exchanger
D
Remove, have professionally cleaned and pressure
tested.
*WESTERBEKE recommends this service be performed by an authorized mechanic.
Engines & Generators
12