Installation manual

TABLE OF CONTENTS
Introduction ....................................................................... 2
Fuel Filters ................................................................. 17
Warranty Procedures .................................................... 2
Customer Identification Card ...................................... .2
Changing the Fuel Filters .................................... 17
Feed
Pump Strainer (32 KW) .................................... 17
Product Software .......................................................... 2
Bleeding the Fuel
System ......................................... .18
Notes, Cautions and Warnings ..................................... 2
Serial Number Location ............................................... 3
Fuel Pressure Gauge ................................................... 18
Fuel Additives ............................................................ 18
Understanding the Diesel Engine ................................. 3
Ordering Parts .............................................................. 3
Spares ......................................................................... 18
Engine Oil Change .......................................................... 19
Spares and Accessories ................................................ 3 Engine Oil Change ..................................................... 19
Control Panels ................................................................. .4
Oil Pressure ................................................................ 19
Main
Panel .................................................................. .4
Remote Oil Filter ............................................................ 20
Remote Panel .............................................................. .4
Installation ..................................................................
20
Diesel Fuel, Engine Oil and Engine Coolant ............... 5 DC Electrical System ..................................................... 21
Diesel Fuel ................................................................... 5
Engine
12 Volt DC Control Circuit.. .......................... 21
Care Of The Fuel Supply ............................................. 5
Battery Specification ..................................................
21
Engine Oil .................................................................... 5
Battery Care ...............................................................
21
Oil Pressure .......................................................•.......... 5
Glow Plugs ................................................................. 21
Engine Coolant ............................................................. 5
Coolant Recovery Tank ................................................ 5
Preparations for Initial Start-Up ................................... 6
DC Electrical System/Alternator .................................. 22
Troubleshooting .......................................................... 22
Testing the Alternator ................................................. 22
Prestart Inspection ........................................................ 6
Generator Voltage ......................................................... 6
StartingtStopping Procedure .......................................... 7
The Starting System ..................................................... 7
DC Electrical System Wiring Diagram ........................ 24
DC Electrical System Wiring Schematic .................... 25
Remote Start/Stop Panel ...... ......................................... 25
Electronic Governor ....................................................... 26
Remote Starting Procedure .......................................... 7
Starting Under Cold Conditions ................................... 8
Stopping Procedure ...................................................... 8
Remote Stopping Procedure ......................................... 8
Safety Shut down Switches .......................................... 8
High Exhaust Temperature Switch ....................... 8
High Water Temperature Switch ........................... 8
Low
Oil Pressure Switch ...................................... 8
Engine Circuit Breaker ......................................... 8
Generator Break-In Procedure ....................................... 9
Description ................................................................... 9
After Start-up ............................................................... 9
Check List .................................................................... 9
Generator Adjustments ................................................. 9
The Daily Routine ........................................................... 1 0
Check List .................................................................. 1 0
Troubleshooting the Electronic Governor ................. .27
Engine Adjustments ....................................................... 28
Valve Clearance Adjustment ..................................... .28
Drive Belt Adjustment ............................................... 28
Torquing Cylinder Head Bolts ................................... 29
Engine Compression .................................................. 29
Testing the Fuel Injectors ........................................... 29
Inspecting the Spray Pattern ......................................
30
Engine Troubleshooting ................................................ .31
Troubleshooting Water Temp. and Oil Gauges ......... .32
Generator Information .................................................. .33
Use of Electric Motors .............................................. .33
The BE Generator .......................................................... .34
Internal Wiring Schematics ........................................ 35
Generator AC Voltage Connections ........................... .36
Start the Generator ..................................................... 10
BE Three Phase (Six Wire) ........................................ 37
Maintenance Schedule .................................................. 11
Engine Cooling Circuit. .................................................. 13
Description ................................................................. 13
Fresh Water Circuit .................................................... 14
BE Three Phase (Twelve Wire) ................................. .37
Voltage Regulator Adjustments .................................. .38
BE Troubleshooting ................................................... 39
Shore Power Transfer Switch ...................................... .40
Coolant Recovery Tank ....................................... 14
Lay-Up and Recommissioning ..................................... .41
Changing Coolan!. ...................................................... 14
Specifications 20 KW BEDA Generator ..................... .43
To Refill the Coolant... ........................................ 14
Thermostat .................................................................. 14
To Replace The Thermostat.. .............................. 14
Raw Water Cooling Circuit.. ...................................... 14
Specifications 25 KW BED Generator ........................ .45
Specifications 32 KW BEDA Generator ..................... .47
Photo Identification 20 KW ......................................... .49
Raw Water Pump ................................................ 14
Photo Identification 25 KW .......................................... 50
Changing the Raw Water Pump Impeller ........... 14
Heat Exchanger .......................................................... 14
Zinc Anode .......................................................... 14
Heat Exchanger Service ...................................... 14
Fuel System ..................................................................... 16
Photo Identification 32 KW .......................................... 51
Torque Specifications ..................................................... 52
Standard Hardware Torques ......................................... 53
Metric Conversions ........................................................ 54
Diesel Fuel ................................................................. 16
Suggested Spare Parts .................................................. 55
Fuel Water Separator .................................................. 16
Fuel Lift
Pumps .......................................................... 16
Fuel Injection
Pump ................................................... 16
-.Y' WESTERBEKE
Engines & Generators
1