TRANSPORTABLE TANK 40, 50TCG WM002-NA
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Contents INTRODUCTION .................................................................................................... 1 DESCRIPTION ........................................................................................................ 2 SIGN-OFF FORM.................................................................................................... 6 IDENTIFICATION MARKS ....................................................................................... 4 UNIT SPECIFICATION ......................
WM002-NA 40, 50TCG(G)-EN Revision 1 INTRODUCTION Thank you for choosing Western Global Please read the contents of this manual before use.
WM002-NA 40, 50TCG(G)-EN Revision 1 DESCRIPTION (IBC) Intermediate Bulk Container The 40TCG & 50TCG tanks have been designed to enable above ground safe storage and transportation of Flammable & Combustible fluids. In compliance to the CAN/CGSB-43.1462016 (Design, manufacture and use of intermediate bulk containers for the transportation of dangerous goods, classes 3, 4, 5, 6.
WM002-NA 40, 50TCG(G)-EN Revision 1 • 11.
WM002-NA 40, 50TCG(G)-EN Revision 1 IDENTIFICATION MARKS Each tank is supplied with 3 unique identification numbers. 1. 2. 3. UN IBC Serial Number Manufacturing Serial Number UL/ULC Serial Number 1, UN IBC Serial Number The UN IBC Plate is located on the external of the tank (front or Side near the cabinet area 2, Manufacturing Serial Number Tank number is positioned in the cab area and will be permanently attached to the main tank.
WM002-NA 40, 50TCG(G)-EN Revision 1 3, UL/ULC Serial Number The UL Plate is located on the external of the tank (front or Side near the cabinet area Record your serial numbers here UN IBC Data-plate Serial Number Manufacturing Serial Number UL/ULC Data plate Serial Number Plant Number* *Optional customer plant number 5
WM002-NA 40, 50TCG(G)-EN Revision 1 SIGN-OFF FORM • • • • The equipment provider should follow the general Safety Standards specified by the UN/DOT for the transport of packing Group III liquids.
WM002-NA 40, 50TCG(G)-EN Revision 1 UNIT SPECIFICATION Capacities / Dimensions Model 40TCG 50TCG 50TCG Safe Fill @ 95% Nominal 95% Nominal 95% 3782 4558 3593 4330 999 1204 949 1144 832 1003 790 952 50TCG Weight KG LBS TARE GROSS TARE GROSS 1569 1680 5162 6600 3459 3704 11380 14551 Model 40TCG Imp.
WM002-NA 40, 50TCG(G)-EN Revision 1 SAFETY Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
WM002-NA 40, 50TCG(G)-EN Revision 1 General • • • • • • • • • If there is anything you do not understand, contact your supplier for advice The unit must be operated by authorised personnel only This unit must not be moved, filled, maintained or operated by persons who are under the influence of alcohol or drugs, tired or unwell You MUST perform a risk assessment before using this equipment to ensure your safety and the safety of others Wear the correct Personal Protective Equipment for the task you are p
WM002-NA 40, 50TCG(G)-EN Revision 1 Limitations of use • • The TCG is designed for the safe storage of Packing Group III Flammable & Combustible fluids, on site or in transit Each unit has a safe fill quantity which is 95% of its stated Nominal capacity Safe practice The storage, transportation and dispensing of Flammable & Combustible fluids is governed by law and it is the user/operator who has sole responsibility to ensure that any such rules and regulations are abided by.
WM002-NA 40, 50TCG(G)-EN Revision 1 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank.
WM002-NA 40, 50TCG(G)-EN Revision 1 ACCESS AND SECURITY SAFETY. Ingress to the inner tank must only be carried out by trained personnel and after a full risk assessment has been carried out. Access to the inner tank For maintenance, inspection and cleaning, access can be made through the installed access lid located on the top of the tank. 1. Access Lid 2.
WM002-NA 40, 50TCG(G)-EN Revision 1 CABINET OVERVIEW Standard NA Unit 1. 2. 3. 4. 5. 6. 7.
WM002-NA 40, 50TCG(G)-EN Revision 1 CENTRE OF GRAVITY 40TCG Centre of Gravity2 Center Of Gravity 2 Based on empty tank.
WM002-NA 40, 50TCG(G)-EN Revision 1 50TCG Centre of Gravity3 Centre Of Gravity 3 Based on empty tank.
WM002-NA 40, 50TCG(G)-EN Revision 1 LIFTING & HANDLING IMPORTANT: Always prepare a Lifting Plan/Risk Assessment. By Forklift / Tele-handler • • Each TCG is fitted with forklift pockets which are designed to allow the TCG to be raised by a forklift/tele-handler. The TCG can be lifted from all 4 sides. This must be considered in your risk assessment It is important that the total gross weight of the TCG is not more than half (50%) of the forklift’s maximum SWL.
WM002-NA 40, 50TCG(G)-EN Revision 1 1. Lifting Points 2. Fork Pockets 1. Lifting Point LIFT HERE ONLY WARNING Do not allow anyone under the raised load at any time or for any reason.
WM002-NA 40, 50TCG(G)-EN Revision 1 Positioning Where the TCG is to be permanently positioned for use (long or short term) it is important that certain aspects are considered • • • • • • You should make sure that both supplying vehicle and receiving vehicle have safe and easy access to the TCG The position should be selected where the unit will be protected from accidental impact Consideration should be given to the location of overhead services such as telecommunications, power cables and overhanging o
WM002-NA 40, 50TCG(G)-EN Revision 1 DISPENSING FUEL There are two options available for dispensing/supplying fuel. Either manually via a fuel pump and nozzle or by direct coupling to the equipment such as a generator. 1. By Fuel Pump For the information about any pump system fitted to this TCG, please refer to documents supplied with the pump. 2. Direct Coupling enables continuous fuel feed to equipment such as generators where fuel is required continuously.
WM002-NA 40, 50TCG(G)-EN Revision 1 The baffle plates run the width of the unit and are only effective if the tank is loaded correctly onto the trailer, truck etc. NOTE: always load the tank as shown below with the cabinet running in the direction of travel.
WM002-NA 40, 50TCG(G)-EN Revision 1 STRAPPING CHARTS 40TCG Depth (mm) Depth (in) Fuel Level (Litre) Fuel Level (US Gallon) Fuel Level (Imp Gallon) 45 90 135 180 225 270 315 360 405 450 495 540 585 630 675 720 765 806 810 855 900 1.8 3.5 5.3 7.1 8.9 10.6 12.4 14.2 15.9 17.7 19.5 21.3 23.0 24.8 26.6 28.3 30.1 31.7 31.9 33.7 35.4 206 412 619 825 1031 1238 1444 1650 1855 2057 2255 2451 2643 2832 3019 3202 3382 3546 3559 3733 3904 54.4 108.8 163.5 217.9 272.4 326.9 381.4 435.9 490.0 543.3 595.7 647.
WM002-NA 40, 50TCG(G)-EN Revision 1 50TCG Depth (mm) Depth (in) Fuel Level (Litre) Fuel Level (US Gallon) Fuel Level (Imp Gallon) 55 110 165 220 275 330 385 440 495 550 605 660 715 770 825 880 935 976 990 1045 2.2 4.3 6.5 8.7 10.8 13.0 15.2 17.3 19.5 21.7 23.8 26.0 28.1 30.3 32.5 34.6 36.8 38.4 39.0 41.1 252 504 756 1008 1261 1513 1765 2017 2269 2521 2770 3014 3254 3489 3720 3946 4168 4330 4384 4558 66.6 133.1 199.8 266.4 333.0 399.6 466.2 532.8 599.4 666.0 731.7 796.3 859.6 921.8 982.7 1042.
WM002-NA 40, 50TCG(G)-EN Revision 1 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Item Daily Weekly Monthly 6 Monthly Yearly Other Reference / Comments General Housekeeping V P Firefighting media (if fitted) V P Doors V Signage V/R L Check site and tank. Remove debris etc.
WM002-NA 40, 50TCG(G)-EN Revision 1 STATUTORY INSPECTION AND MAINTENANCE To retain the UN IBC approval 4, it is required that the owner of the TCG carries out regular inspections and ensures that a record of each inspection is kept. Where fault is found, the unit MUST be removed from service until the fault is rectified and the unit is retested successfully. Every 2 ½ years • • • External inspection Function of all services equipment Leak test.
WM002-NA 40, 50TCG(G)-EN Revision 1 Record Keeping A report of each inspection and test shall be kept by the owner of the IBC at least until the next inspection or test. The report shall include the results of the inspection and test and shall identify the party performing the inspection and test. Owner Model Serial Number Capacity Date 2.
WM002-NA 40, 50TCG(G)-EN Revision 1 INNER TANK REMOVAL For periodic inspection you may be required to remove the inner tank from the containment. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting. 26 1. Remove all 4 corner brackets. Store brackets, nuts and bolts safely 2. Remove 2 x side and 2 x end rails. Store rails, nuts and bolts safely 3.
WM002-NA 40, 50TCG(G)-EN Revision 1 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued. Typical Lifting Eye M22 x 2.
WM002-NA 40, 50TCG(G)-EN Revision 1 TORQUE SETTINGS Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications Size Typical Maximum Tightening Torque Nm (lb ft) Property Class Grade 8.8 Grade 10.9 M8 30 (21) 40 (30) M10 55 (42) 75 (60) M12 100 (74) 135 (106) Torque figures indicated above are valid for lightly oiled threads.
WM002-NA 40, 50TCG(G)-EN Revision 1 ENVIRONMENTAL RESPONSIBILITY Correct and considerate management of Flammable & Combustible fluids, its storage and transfer are the responsibility of everyone who operates or maintains this equipment. All necessary precautions should be made to prevent spills and subsequent pollution of the environment. Have in place a clear action plan to deal with accidental spill, no matter how small or large.
WM002-NA 40, 50TCG(G)-EN Revision 1 TROUBLE-SHOOTING The Transcube is a simple and reliable system Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble-shooting section, please call your local Western Global distributor or dealer.
WM002-NA 40, 50TCG(G)-EN Revision 1 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which the Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) for steel tanks from the sale date, except for: • • • • • • Defects arising from neglect, misuse or unauthorised modifications.
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