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ManualsBrandsWestern Global ManualsFuel TanksFuelCube Diesel Fuel Tank with 12V Pump Kit and Fuel Gauge — 500 Gallons

WM006 FCP250-500-1000-EN Revision 1 - Sep 2019

Contents

INTRODUCTION .................................................................................................... 2

DESCRIPTION ........................................................................................................ 3

IDENTIFICATION MARKS ....................................................................................... 4

SIGN-OFF FORM.................................................................................................... 6

UNIT SPECIFICATION ............................................................................................. 7

Capacities / Dimensions ....................................................................................................... 7

SAFETY ................................................................................................................. 8

General ................................................................................................................................. 8

Limitations of use ............................................................................................................... 11

Safe practice ....................................................................................................................... 11

Earthing point..................................................................................................................... 11

Venting ............................................................................................................................... 12

ACCESS AND SECURITY ....................................................................................... 13

Access ................................................................................................................................. 13

Security .............................................................................................................................. 13

CENTRE OF GRAVITY ........................................................................................... 14

CAB OVERVIEW (Standard Unit) .......................................................................... 17

LIFTING ............................................................................................................... 19

By Forklift / Tele-handler .................................................................................................... 19

Positioning ......................................................................................................................... 20

FILLING THE FCP .................................................................................................. 21

DISPENSING FUEL ............................................................................................... 21

TRANSPORTING .................................................................................................. 22

STRAPPING CHARTS ............................................................................................ 23

MAINTENANCE AND SERVICE SCHEDULE ............................................................ 26

RECOMMENDED INSPECTION - MAINTENANCE................................................... 27

Every 2 ½ years ................................................................................................................... 27

Every 5 years ...................................................................................................................... 27

Record Keeping .................................................................................................................. 27

TORQUE SETTINGS .............................................................................................. 30

Bolts ................................................................................................................................... 30

Hydraulic Fittings ................................................................................................................ 32

ENVIRONMENTAL RESPONSIBILITY ..................................................................... 33

SPILLS ................................................................................................................. 34

CONTAINMENT ................................................................................................... 34

DISPOSAL ........................................................................................................... 34

TROUBLE SHOOTING........................................................................................... 35

WARRANTY ........................................................................................................ 36

Summary of content (36 pages)

PAGE 1
WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Contents INTRODUCTION .................................................................................................... 2 DESCRIPTION ........................................................................................................ 3 IDENTIFICATION MARKS ....................................................................................... 4 SIGN-OFF FORM................................................................................................
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 INTRODUCTION Thank you for choosing a Western Global FCP FUEL TANK Please read the contents of this manual before using the FCP.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 DESCRIPTION FCP – Static Fuel Tank • • • • • • • • • • The FCP range of fuel tanks have been designed to enable safe storage of Flammable & Combustible fluids The FCP can be used as an auxiliary fuel tank, feeding generators etc.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 IDENTIFICATION MARKS Each tank is supplied with 3 identification numbers. 1. 2. 3. Western-Plate - Serial Number Manufacturing Serial Number UL/ULC Data Plate - Serial Number 1. Western-Plate Serial Number 2. Manufacturing Serial Number Tank number is positioned in the cab area and will be permanently attached to the main tank.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 3.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SIGN-OFF FORM • • • Anyone who will be using and/or maintaining the tank must read and clearly understand ALL Safety, Usage and Maintenance information in this manual Periodic reviews of SAFETY and OPERATION should be standard practice for all your equipment A sign-off sheet is provided for your records, showing all personnel working with the equipment I have read and understand the information in the Operator’s Manual and have been instructed in the operat
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 UNIT SPECIFICATION Capacities / Dimensions Capacity Model Litres US Gallon Imp.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SAFETY General Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 • • • • • • • • • • If there is anything you do not understand, contact the supplier for advice Authorised personnel only This unit must not be moved, filled, maintained or operated by persons who are under the influence of alcohol or drugs, tired or unwell You MUST perform a risk assessment before using this equipment to ensure your safety and the safety of others Wear the correct Personal Protective Equipment for the task you are performing Do not wear loos
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 No Smoking No Open Flames Wear Safety Glasses Wear Safety Helmet Wear Safety Shoes Wear Safety Gloves Authorised Access Only Wear Ear Protection Wear Coveralls NOTE: Please check with the local authority for any further site requirements or regional legislation.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Limitations of use • • The FCP is designed for the safe storage of Flammable & Combustible fluids Each unit can store up to a maximum of 95% of its stated Nominal capacity Safe practice The storage and dispensing of Flammable & Combustible fluids is governed by law and it is the user/operator who has sole responsibility to ensure that any such rules and regulations are abided by. Earthing point • • The FCP is fitted with an earthing point.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. • • • 2” Pressure Vacuum Vent – Allows movement of air into the unit at low pressure during the pumping process and allows air out of the unit at a higher pressure to stop an over pressure of the internal tank ¼” Roll over Vent – Allows free flow air into and out of the tank at all times.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 ACCESS AND SECURITY Access Access to the Cab Area • • The access lid is of a heavy-duty steel construction, care should be taken when opening or closing The hatch should be kept closed when the FCP is not being used to protect the fittings and containment area from weather conditions. The addition of a security padlock will deter unauthorised users Access to Containment • The inner tank can be removed from the containment to allow easy inspection.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 CENTRE OF GRAVITY FCP250 Centre of Gravity 2 2 Based on empty tank.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP500 Centre of Gravity 3 3 Based on empty tank.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1000 Centre of Gravity 4 4 Based on empty tank.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1800 Centre of Gravity 5 5 Based on empty tank.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 CAB OVERVIEW (Standard Unit) 1. 1” Feed 2. 3” Fill Point 3. 2” Pressure / Vacuum Vent 4. 2 x 1.5” Spare Ports 5. Emergency 2” Vent Ports 6. ¼” Roll Over Vent 7. Dip Stick 8.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 LIFTING Always prepare a lifting plan. LIFT EMPTY ONLY By Forklift / Tele-handler • • Each FCP is fitted with forklift pockets which are designed to allow the FCP to be raised by a forklift/tele-handler. The FCP can be lifted from all 4 sides. This must be considered in your risk assessment It is important that the total gross weight of the FCP is not more than half (50%) of the forklift’s maximum SWL.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 WARNING Do not allow anyone under the raised load at any time or for any reason.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FILLING THE FCP • • DO NOT FILL TANK WHEN DISPENSING IS IN OPERATION Only fill the FCP to 95% of its nominal capacity See UNIT • Filling should only be performed by a suitably trained person and only following a full risk assessment The FCP must be positioned on a firm level surface. Before filling, ensure that you have a suitable spill containment kit and that you are wearing all required PPE Nozzle Fill - Unlock and open the access lid.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 TRANSPORTING NOTE: TRANSPORT EMPTY ONLY • • • • • • • In transport ALL ports, valves and vents must be closed Ensure pump is turned off Close and lock the access lid The FCP must be secured firmly to its means of transport The FCP is designed with the structural strength to allow stacking 2 high when empty. Always mate the corner brackets together to stabilise the stack.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 STRAPPING CHARTS FCP250 1. 2. 3. Depth (cm) Depth (in) 2 6 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90 95 98 100 0.8 2.4 3.9 5.5 7.1 8.7 10.2 11.8 13.4 15.0 16.5 18.1 19.7 21.3 22.8 24.4 26.0 27.6 29.1 30.7 32.3 33.9 35.4 37.4 38.6 39.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP500 1. 2. 3. Depth (cm) Depth (in) Fuel Level (Litre) Fuel Level (US-Gallon) Fuel Level (Imp Gallon) 2 6 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90 94 95 100 0.79 2.36 3.94 5.51 7.09 8.66 10.24 11.81 13.39 14.96 16.54 18.11 19.69 21.26 22.83 24.41 25.98 27.56 29.13 30.71 32.28 33.86 35.43 37.01 37.40 39.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 FCP1000 1. 2. 3. Depth (cm) Depth (in) Fuel Level (Litre) Fuel Level (US-Gallon) Fuel Level (Imp Gallon) 2 6 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78 82 86 90 0.79 2.36 3.94 5.51 7.09 8.66 10.24 11.81 13.39 14.96 16.54 18.11 19.69 21.26 22.83 24.41 25.98 27.56 29.13 30.71 32.28 33.86 35.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Item Daily Weekly Monthly 6 Monthly Yearly Other Reference / Comments General Housekeeping V P Firefighting media (if fitted) V P Doors V Signage V/R L Check site and tank. Remove debris etc.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 RECOMMENDED INSPECTION - MAINTENANCE Western recommend that the owner of the FCP carries out regular inspection. This is for guidance only. IMPORTANT: Always follow local or preventive schedules Every 2 ½ years • • • External inspection Function of all services equipment Leak test. Every 5 years • • • • Internal inspection External inspection Function of all services equipment Leak test.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 INNER TANK REMOVAL For periodic inspection and maintenance, you may be required to remove the inner tank from the outer tank. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting. 28 1. Remove all 4 corner brackets. Store brackets, nuts and bolts safely 2. Remove 2 x side and 2 x end rails. Store rails, nuts and bolts safely 3.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 TORQUE SETTINGS Bolts IMPORTANT: the spec given are for guidance only. CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and cap screws. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Metric Torque Specifications Size Typical Maximum Tightening Torque Nm (lb ft) (mm) Grade 8.8 M5 M6 M8 M10 M12 M16 M20 M24 M30 Property Class Grade Grade 9.8 10.9 Grade 12.9 7 7.8 10 11.7 5.17 5.76 7.38 8.63 11.8 13.3 17 19.9 8.71 9.82 12.5 14.7 28.8 32.3 41.3 48.3 21.3 23.8 30.5 35.6 57.3 64.1 81.8 95.7 42.3 47.3 60.4 70.6 99.8 112 143 167 73.7 82.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Hydraulic Fittings Tightening Taper Type Fittings 1. 2. 3. 4. Check flare and flare seat for defects that might cause leakage. Align tube with fitting before tightening. Lubricate connection and hand tighten swivel nut until snug. To prevent twisting the tube(s), use two wrenches. Place one wrench on the connector body and with the second tighten the swivel nut to the toque shown. Tube Size OD Nut Size Across Flats (in.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 Tightening O ring Fittings* 1. 2. 3. 4. 5. 6. Inspect O-ring and seat for dirt or obvious defects. On angle fittings, back the lock nut off until washer bottoms out at top of groove. Hand tighten fitting until back-up washer or washer face (if straight fitting) bottoms on face and O-ring is seated. Position angle fittings by unscrewing no more than one turn. Tighten straight fittings to torque shown. Tighten while holding body of fitting with a wrench.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 SPILLS Should a spill occur when emptying the containment, or when filling or transferring fuel, clear the spill as quickly as possible using absorbent material. Ideally, you should use a dedicated spill kit which will contain all the necessary items to retain and remove such a spill.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 TROUBLE SHOOTING The Transcube is a simple and reliable system Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble shooting section, please call your local Western Global distributor or dealer.
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WM006 FCP250-500-1000-EN Revision 1 - Sep 2019 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which the Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) of the sale date, except for: • • • • • • Defects arising from neglect, misuse or unauthorised modifications.