USER MANUAL iGen4200 Open Frame Digital Inverter Generator 3500 Running Watts | 4200 Peak Watts
WARNING Operating, servicing and maintaining this equipment can expose you to chemicals i ncluding engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing your equipment. For more information go to www.
IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse inverter. You can register your generator by either: 1. Filling in the product registration form below and mailing to: Product Registration MWE Investments LLC 777 Manor Park Drive Columbus, Ohio 43228 2.
TABLE OF CONTENTS IGEN TECHNICAL SPECIFICATIONS. . . . . . 2 PRODUCT REGISTRATION. . . . . . . . . . . . . . 3 For Your Records: . . . . . . . . . . . . . . . . . . . 3 Product Registration . . . . . . . . . . . . . . . . . 3 Product Registration Form . . . . . . . . . . . . .3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Definitions. . . . . . . . . . . . . . . . . . . . 5 Safety Symbol Definitions. . . . . . . . . . . . . . 5 General Safety Rules . . . . . . . . . . . . . . .
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. SAFETY SYMBOL DEFINITIONS This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the inverter in a location that is wet or damp. Never expose the inverter to rain, snow, water spray or standing water while in use. Protect the inverter from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the inverter in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the inverter outside and away from windows, doors and vents.
SAFETY SAFETY LABELS AND DECALS 1 2 3 1 2 3 Westinghouse Portable Power | 7
SAFETY SAFETY LABELS AND DECALS 5 8 7 4 10 9 6 4 6 5 7 10 8 | Westinghouse Portable Power 8 9
UNPACKING CAUTION Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Fold back top flaps to reveal the manual. 3. Carefully cut two sides of the carton to remove the generator. WHAT COMES IN THE BOX Owners manual Quick Start Guide/Maintenance Schedule .
FEATURES CONTROL PANEL FEATURES 1 2 6 5 4 3 7 8 1 VFT Data Center: Press and release the mode button to toggle between Voltage, Frequency, Total Hour Meter and Run/Maintenance Timer. Voltage 9 120-Volt 30 Amp TT-30 Outlet: Travel Trailer outlet can supply a maximum of 30 amps and 120 volts. 6 120-Volt, 20-Amp Duplex: The outlet is capable of carrying a maximum of 20 amps. 7 USB Duplex: 5V DC USB outlets that come with 1 and 2.1 amp rating.
OPERATION BEFORE STARTING THE INVERTER BEFORE STARTING THE INVERTER, REVIEW SAFETY SECTION. Location Selection – Before starting the inverter, avoid exhaust and location hazards by verifying: • You have selected a location to operate the inverter that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the inverter. • You have selected a location that is at least 15 feet (4.5 m) away from any building, other equipment or combustible material.
OPERATION POWERCORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION POWER OUTPUT AND DEMAND It is recommended that the generator should always be operated with at least one-third of its rated 120-Volt AC power output. 120-Volt AC devices have two different electric power demands that must be taken into consideration, namely the running power and the starting/peak power. Both are measured in Watts (typically abbreviated as “W”).
OPERATION ADDING/CHECKING ENGINE FLUIDS AND FUEL BEFORE ADDING/CHECKING ENGINE FLUIDS AND FUEL, REVIEW SAFETY SECTION. ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the inverter while the engine is running. DANGER Filling the fuel tank with gasoline while the inverter is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.
OPERATION STARTING THE INVERTER BEFORE STARTING THE INVERTER, REVIEW SAFETY SECTION. 4. Make sure the circuit breakers are properly set (see Figure 2 below). 1 120V Breaker Operating Position For proper starting and operation of the inverter, make sure you review the inverter control panel features and their descriptions. Before attempting to start the inverter, verify the following: • The engine is filled with engine oil (see Engine Oil Correct Level).
OPERATION STOPPING THE INVERTER Normal Operation During normal operation, use the following steps to stop your inverter: 1. Remove any connected loads from the control panel receptacles. 2. Allow the inverter to run at “no load” to reduce and stabilize engine and alternator temperatures. 3. Push the engine control switch to the STOP position (see Figure 6) .
MAINTENANCE BEFORE PERFORMING MAINTENANCE ON THE INVERTER, REVIEW THE SAFETY SECTION, AS WELL AS THE FOLLOWING SAFETY MESSAGES. WARNING CAUTION Avoid accidentally starting the inverter during maintenance by removing the spark plug boot from the spark plug. For electric start inverters, also disconnect the battery cables from the battery (disconnect the black negative (-) cable first) and place the cables away from the battery posts to avoid arcing. Avoid skin contact with engine oil or gasoline.
MAINTENANCE ENGINE OIL MAINTENANCE If oil level is below this line it is too low to operate. Engine Oil Specification 1. Only use the engine oil specified in Figure 8. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. Figure 10: Oil level 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean.
MAINTENANCE CHANGING ENGINE OIL 1. Always operate or maintain the generator on a flat surface. 2. Stop the engine. 3. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 4. Place oil pan (or suitable container) under the oil drain bolt (see Figure 11). 5. With a damp rag, thoroughly clean around the oil drain bolt. 6. Remove the oil drain bolt (see Figure 11). Once removed, place the oil drain bolt on a clean surface.
MAINTENANCE ew Scr el t Floa rain lD Bow Fu 7. Dry the air filter elements by again applying a slow firm squeezing action. se 6. Dispose of used soap cleaning solution properly. Ho Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer, on the ground, or into ground water or waterways. Always be environmentally responsible. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials.
MAINTENANCE SPARK PLUG MAINTENANCE The spark plug must be checked and cleaned after every 100 hours of use or 6 months and must be replaced after 300 hours of use or every year. 1. Stop the inverter and let it cool for several minutes if running. 2. Remove the spark plug boot by firmly pulling the plastic spark plug boot handle directly away from the engine (see Figure 18). NOTICE Never apply any side load or move the spark plug laterally when removing the spark plug.
MAINTENANCE 2 1 3 4 Figure 20: Remove spark arrestor 8. Using a wire brush, remove any dirt and debris that may have collected on the spark arrestor screen. 9. If the spark arrestor screen shows signs of wear (rips, tears or large openings in the screen), replace the spark arrestor screen. 10. Install the spark arrestor components in the following order: a. Place spark arrestor screen over the muffler exhaust pipe. Push on the screen until it fully bottoms out. b.
MAINTENANCE NOTICE Gasoline stored for as little as 60 days can go bad, causing gum, varnish and corrosive buildup in fuel lines, fuel passages and the engine. This corrosive buildup restricts the flow of fuel, preventing an engine from starting after a prolonged storage period. Proper care should be taken to prepare the inverter for any storage 1. Clean the inverter as outlined in Cleaning the Inverter. 2. Siphon all gasoline from the fuel tank as best as possible. 3.
TROUBLESHOOTING WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death. PROBLEM POTENTIAL CAUSE SOLUTION 1. Reset breaker or thermal breakers are tripped. 1.
Oil Sensor DC Rec�cfier Step Motor Bu Grounding Ignition system Engine Switch Oil Warning Light Economy USB DC 5V 2.1A USB DC 5V 1.
iGen4200 EXPLODED VIEW 17.01 17.02 17.03 17.09 17.06 17.07 17.05 17.04 17.1 17.2 2.
iGen4200 EXPLODED VIEW PART NO. NO. PART. DESCRIPTION NO. PART. DESCRIPTION 1 300729 MOTOR 32 180524 NUT M8 2 300730 FUEL TANK 33 NA NUT M8 2.
iGen4200 ENGINE VIEW 28 | Westinghouse Portable Power
iGen4200 ENGINE VIEW PART NO. NO. PART. DESCRIPTION NO. PART.
MAINTENANCE NOTES 30 | Westinghouse Portable Power
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