USER MANUAL REMOTE START PUSH BUTTON ELECTRIC START iGen4500 Digital Inverter Generator 3700 Running Watts | 4500 Peak Watts
DISCLAIMERS: All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice.
iGen4500 TECHNICAL SPECIFICATIONS Model Running Watts Peak Watts Fuel Tank Size (G/L) Rated Speed (RPM) Ignition Type Spark plug Engine Disp (cc) Stroke X Bore Oil Cap. (L) Oil Type THD Mobile App Ready iGen4500 3700 4500 3.4/13 3600 TCI F7RTC 224 70X58 0.60 10W30 <3% No FOR YOUR RECORDS: Date of Purchase: Inverter Model Number: Purchased from Store/Dealer: Inverter Serial Number: IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE.
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the inverter in a location that is wet or damp. Never expose the inverter to rain, snow, water spray or standing water while in use. Protect the inverter from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the inverter in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the inverter outside and away from windows, doors and vents.
ASSEMBLY HOOKING UP THE BATTERY WARNING To avoid electrics hock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES BASIC INVERTER FEATURES iGen4500 4 1 9 3 6 2 5 11 7 8 1 Control Panel: Contains the reset breaker, outlets and warning lights. 2 Oil Access Cover: Remove the cover to access the oil fill/drain plug. 3 Recoil Handle: Pull to manually start the engine. 4 Fuel Cap: Close until clicking sound is heard. 5 Engine Service Panel: Remove the panel to access the engine, choke, air filter, spark plug and float bowl for maintenance.
FEATURES CONTROL PANEL FEATURES iGen4500 1 120-Volt, 20-Amp Duplex Outlet (NEMA 5-20R): The outlet is capable of carrying a maximum of 20 amps. 2 120-Volt 30 Amp TT-30 Outlet: Travel Trailer outlet can supply a maximum of 30 amps and 120 volts. 3 20-Amp Circuit Breakers: Each circuit breaker limits the current that can be delivered through the 120-volt duplex outlets to 20amps.
OPERATION BEFORE STARTING THE INVERTER BEFORE STARTING THE INVERTER, REVIEW SAFETY SECTION STARTING ON PAGE 4. Location Selection – Before starting the inverter, avoid exhaust and location hazards by verifying: • You have selected a location to operate the inverter that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the inverter. • You have selected a location that is at least 6 feet (1.
OPERATION POWERCORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION INITIAL OIL FILL BEFORE ADDING ENGINE OIL, REVIEW SAFETY SECTION STARTING ON PAGE 4. NOTICE Engine oil must be added when the inverter is on a flat, level surface, or an inaccurate reading may result. Do not overfill. If the engine is overfilled with oil, it can cause serious engine damage. 1. Unclip and remove the oil service panel to access the oil fill/drain plug (see Figure 3).
OPERATION ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the inverter while the engine is running. Always turn the engine off and allow the inverter to cool before refueling. CAUTION Avoid prolonged skin contact with gasoline. Avoid prolonged breathing of gasoline vapors.
OPERATION ELECTRIC START MANUAL START 1. Check oil levels (see Initial Oil Fill on page 11) 1. Check oil levels (see Initial Oil Fill on page 11) 2. Make sure nothing is plugged into any of the outlets. 3. Make sure battery is connected (see Hooking Up the Battery on page 6). 2. Make sure nothing is plugged into any of the outlets. 4. Make sure the circuit breakers are properly set (see Figure 6). 3. Make sure battery is connected (see Hooking Up the Battery on page 6). 4.
OPERATION STOPPING THE INVERTER Normal Operation During normal operation, use the following steps to stop your inverter: 1. Remove any connected loads from the control panel receptacles. 2. Allow the inverter to run at “no load” to reduce and stabilize engine and alternator temperatures. 3. Move the Fuel Control Switch to the OFF position, press “Stop” on remote start key fob, or press the push button start once (see Figure 11).
MAINTENANCE BEFORE PERFORMING MAINTENANCE ON THE INVERTER, REVIEW THE SAFETY SECTION STARTING ON PAGE 4, AS WELL AS THE FOLLOWING SAFETY MESSAGES. WARNING CAUTION Avoid accidentally starting the inverter during maintenance by removing the spark plug boot from the spark plug. For electric start inverters, also disconnect the battery cables from the battery (disconnect the black negative (-) cable first) and place the cables away from the battery posts to avoid arcing.
MAINTENANCE ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 12. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. Figure 12: Recommended Oil CHECKING ENGINE OIL NOTICE Always maintain proper engine oil level. Failure to maintain proper engine oil level could result in severe damage to the engine and/or shorten the life of the engine. Always use the specified engine oil.
MAINTENANCE AIR FILTER MAINTENANCE WARNING Never use gasoline or other flammable solvents to clean the air filter. Use only household detergent soap to clean the air filter. Cleaning the Air Filter The air filter must be cleaned after every 50 hours of use or 3 months (frequency should be increased if inverter is operated in a dusty environment). 1. Turn off the inverter and let it cool for several minutes if running. 2. Remove the Engine Service Panel to gain access to the air filter (see Figure 13). 4.
MAINTENANCE DRAINING THE FLOAT BOWL 1. Remove the Engine Service Panel to access the carburetor (see Figure 13 on page 17). 2. Locate the clear plastic hose from the float that is extending towards the bottom of the inverter, pull those hose outside the body and place a suitable container under it to catch the drained fuel (see Figure 16). SPARK PLUG MAINTENANCE The spark plug must be checked and cleaned after every 100 hours of use or 6 months and must be replaced after 300 hours of use or every year.
MAINTENANCE Spark Plug Maintenance - Continued from page 18 7. Place a clean rag over the opening created by the removal of the spark plug to make sure no dirt can get into the combustion chamber. 8. Inspect the spark plug for: SPARK PLUG GAP • Cracked or chipped insulator • Excessive wear • Spark plug gap of 0.032 in. (0.80 mm). If the spark plug fails any one of the conditions listed above, replace the plug. NOTICE Only use the recommended spark plug. See chart below.
MAINTENANCE 4. Both the rocker arms should be loose at TDC on the compression stroke. If they are not, rotate the engine 360°. 5. Insert a feeler gauge between the rocker arm and the push rod and check for clearance (see Figure 21).
MAINTENANCE STORAGE WARNING Never store an inverter with fuel in the tank indoors or in a poorly ventilated area where the fumes can come in contact with an ignition source such as a: 1) pilot light of a stove, water heater, clothes dryer or any other gas appliance; or 2) spark from an electric appliance. NOTICE Gasoline stored for as little as 60 days can go bad, causing gum, varnish and corrosive buildup in fuel lines, fuel passages and the engine.
TROUBLESHOOTING WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death. PROBLEM Engine is running, but no electrical output. Engine will not start or remain running while trying to start.
iGen4500 SCHEMATIC 5 4 3 2 1 10 9 8 7 6 - + 黄色 黑白色 紫色 Westinghouse Portable Power | 23
iGen4500 EXPLODED VIEW 18 31 19 40 43 41 27 44 42 4 30 3 3 46 33 45 47 48 39 35 5 29 17 2 1 12 22 11 28 25 32 13 7 9 16 8 10 6 36 20 38 37 14 15 24 | Westinghouse Portable Power 23 24 21 34 26
iGen4500 EXPLODED VIEW PART NUMBERS No. Part.
iGen4500 ENGINE VIEW 21 20 19 17 22 18 3 14 13 15 9 16 12 11 10 7 8 5 6 4 2 3 5 26 | Westinghouse Portable Power 1
iGen4500 ENGINE VIEW PART NUMBERS No. Part.
| Westinghouse Portable Power Version 07.19.
