USER MANUAL REMOTE START PUSH BUTTON ELECTRIC START iGen4500DF Digital Inverter Generator Gasoline: 3700 Running Watts | 4500 Peak Watts Propane: 3330 Running Watts | 4050 Peak Watts
WARNING Operating, servicing and maintaining this equipment can expose you to chemicals i ncluding engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing your equipment. F or more information go to www.
iGen4500DF TECHNICAL SPECIFICATIONS Model iGen4500DF Running Watts Gas/LPG Peak Watts Gas/LP 3700/ 3330 4500/ 4050 Fuel Tank Size (G/L) Rated Speed (RPM) Ignition Type Spark plug Engine Disp (cc) Stroke X Bore Oil Cap. (L) Oil Type THD Mobile App Ready 3.4/13 3600 TCI F7RTC 224 70X58 0.
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the inverter in a location that is wet or damp. Never expose the inverter to rain, snow, water spray or standing water while in use. Protect the inverter from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the inverter in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the inverter outside and away from windows, doors and vents.
SAFETY FUEL SAFETY DANGER Gasoline and liquid petroleum gas (LPG) are highly explosive and flammable. Explosions and fire can cause severe burns or death. Gasoline and gasoline vapor (Gas) • Gasoline is highly flammable and explosive. • Gas expands and contracts with different temperatures. • In case of a gas fire, do not attempt to extinguish the flame if the fuel shutoff valve is in the on position. Introducing an extinguisher to a generator with an open fuel valve could create an explosion hazard.
SAFETY SAFETY LABELS AND DECALS 1 11 278mm * 29mm GASOLINE SET UP PROPANE SET UP Make sure connections are safely secure START STOP START MANUAL START ELECTRIC START REMOTE START 7 4 3 5 8 9 6 10 2 1 7 2 8 3 4 9 5 10 MANUAL START START PROPANE SET UP 11 GASOLINE SET UP 6 ELECTRIC START REMOTE START START STOP Make sure connections are safely secure 278mm * 29mm Westinghouse Portable Power | 7
UNPACKING CAUTION Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Fold back top flaps to reveal the upper packing tray. 3. Remove and save the instruction manual, oil bottle, oil funnel, LPG hose, spark plug socket wrench & battery charger. 4.
ASSEMBLY HOOKING UP THE BATTERY WARNING To avoid electrics hock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES BASIC INVERTER FEATURES iGen4500DF 5 1 10 2 4 7 3 6 12 9 1 Propane Hook Up: Hook up your propane tank with the LPG hose provided to this inlet. 2 Control Panel: Contains the reset breaker, outlets and warning lights. 3 Oil Access Cover: Remove the cover to access the oil fill/drain plug. 4 Recoil Handle: Pull to manually start the engine. 5 Fuel Cap: Close until clicking sound is heard.
FEATURES CONTROL PANEL FEATURES iGen4500DF 1 120-Volt, 20-Amp Duplex Outlet (NEMA 5-20R): The outlet is capable of carrying a maximum of 20 amps. 9 14 5 2 120-Volt 30 Amp TT-30 Outlet: Travel Trailer 2 3 20-Amp Circuit Breaker: Each circuit breaker 4 30-Amp Circuit Breaker: Each circuit breaker 15 18 4 outlet can supply a maximum of 30 amps and 120 volts. limits the current that can be delivered through the 120-volt duplex outlets to 20amps.
OPERATION BEFORE STARTING THE INVERTER BEFORE STARTING THE INVERTER, REVIEW SAFETY SECTION STARTING ON PAGE 4. Location Selection – Before starting the inverter, avoid exhaust and location hazards by verifying: • You have selected a location to operate the inverter that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the inverter. • You have selected a location that is at least 6 feet (1.
OPERATION NOTICE During the first five hours of operating the generator make sure to not exceed 50% of the rated running watts until the unit is broken in properly. Make sure to vary to load occasionally to allow stator windings to heat and cool. Adjusting the load will also help seat piston rings. Check oil more often during the first couple times of operating the generator. If the key fob is replaced or needs to be reconnected, you will need to go through this procedure with the new fob. 1.
OPERATION POWER CORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION INITIAL OIL FILL BEFORE ADDING ENGINE OIL, REVIEW SAFETY SECTION STARTING ON PAGE 4. NOTICE Engine oil must be added when the inverter is on a flat, level surface, or an inaccurate reading may result. Do not overfill. If the engine is overfilled with oil, it can cause serious engine damage. 1. Unclip and remove the oil service panel to access the oil fill/drain plug (see Figure 3).
OPERATION ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the inverter while the engine is running. Always turn the engine off and allow the inverter to cool before refueling. CAUTION Avoid prolonged skin contact with gasoline. Avoid prolonged breathing of gasoline vapors.
OPERATION STARTING THE INVERTER BEFORE STARTING THE INVERTER, REVIEW SAFETY SECTION STARTING ON PAGE 4. For proper starting and operation of the inverter, make sure you review the inverter features and their descriptions in Features section. 5. Select fuel source for start up: FOR GASOLINE a. Make sure there is gas in the tank (see Adding Gasoline to the Fuel Tank). b. Turn fuel selector knob to GASOLINE (see Figure 7).
OPERATION SWITCHING FUEL SOURCES PLEASE REVIEW FUEL SAFETY SECTION ON PAGE 6 The below assumes that the propane fuel line is already attached to the generator securely and safely. While the unit is running simply turn the FUEL SELECTOR knob to the desired fuel source. If you want to switch from gasoline to propane make sure the propane tank valve is open before you switch. When you move from propane to gasoline shut the propane valve after you have switched to gas.
OPERATION TRANSPORTING THE GENERATOR The generator should be stopped and both the fuel control switch and fuel cap vent should be turned to the OFF position before transporting the generator. Keep the unit level during transport to minimize the possibility of fuel leakage or, if possible, drain out the fuel prior to transport. If the generator has been operating, allow the unit to cool down before loading it onto the transport vehicle.
MAINTENANCE BEFORE PERFORMING MAINTENANCE ON THE INVERTER, REVIEW THE SAFETY SECTION STARTING ON PAGE 4, AS WELL AS THE FOLLOWING SAFETY MESSAGES. WARNING CAUTION Avoid accidentally starting the inverter during maintenance by removing the spark plug boot from the spark plug. For electric start inverters, also disconnect the battery cables from the battery (disconnect the black negative (-) cable first) and place the cables away from the battery posts to avoid arcing.
MAINTENANCE ENGINE OIL MAINTENANCE ADDING ENGINE OIL 1. Only use the engine oil specified in Figure 10. 1. Always operate or maintain the inverter on a flat surface. Engine Oil Specification 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. 2. Stop engine if running. 3. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 4.
MAINTENANCE AIR FILTER MAINTENANCE WARNING Never use gasoline or other flammable solvents to clean the air filter. Use only household detergent soap to clean the air filter. Cleaning the Air Filter The air filter must be cleaned after every 50 hours of use or 3 months (frequency should be increased if inverter is operated in a dusty environment). 1. Turn off the inverter and let it cool for several minutes if running. 2. Remove the Engine Service Panel to gain access to the air filter (see Figure 11).
MAINTENANCE DRAINING THE FLOAT BOWL 1. Remove the Engine Service Panel to access the carburetor (see Figure 11 in Air Filter Maintenance). 2. Locate the clear plastic hose from the float that is extending towards the bottom of the inverter, pull those hose outside the body and place a suitable container under it to catch the drained fuel (see Figure 14).
MAINTENANCE Spark Plug Maintenance - Continued 7. Place a clean rag over the opening created by the removal of the spark plug to make sure no dirt can get into the combustion chamber. 8. Inspect the spark plug for: SPARK PLUG GAP • Cracked or chipped insulator • Excessive wear • Spark plug gap of 0.032 in. (0.80 mm). If the spark plug fails any one of the conditions listed above, replace the plug. NOTICE Only use the recommended spark plug. See chart below.
MAINTENANCE 4. Both the rocker arms should be loose at TDC on the compression stroke. If they are not, rotate the engine 360°. 5. Insert a feeler gauge between the rocker arm and the push rod and check for clearance (see Figure 19).
MAINTENANCE STORAGE WARNING Never store an inverter with fuel in the tank indoors or in a poorly ventilated area where the fumes can come in contact with an ignition source such as a: 1) pilot light of a stove, water heater, clothes dryer or any other gas appliance; or 2) spark from an electric appliance. NOTICE Gasoline stored for as little as 60 days can go bad, causing gum, varnish and corrosive buildup in fuel lines, fuel passages and the engine.
TROUBLESHOOTING Inverter suddenly stops running. Frost on the propane tank or regulator 1. Inverter is out of fuel. 1. Check fuel level. Add fuel if necessary. 2. The low oil shut down switch has stopped the engine. 2. Check oil level and add oil if necessary. 3. Too much load 3. Restart the inverter and reduce the load. 1. This can be a normal occurrence caused when liquid propane changes phase to a gas.
iGen4500DF EXPLODED VIEW NOTE: Parts with no number are not stocked by the manufcturer. Please call our service team if you have questions. NO. NO. PART. PART.
iGen4500DF EXPLODED VIEW PART NUMBERS NO. PART. DESCRIPTION NO. PART.
iGen4500DF ENGINE VIEW NO. PART. DESCRIPTION 1 - BOLT M8X30 2 - OIL SEAL 3 180581 DIPSTICK 4 - COVER ASSEMBLY, CRANKCASE 5 - PACKING, CASECOVER 6 - DOWEL PIN,CASECOVER 7 - BALL BEARING 8 - CRANKSHAFT ASSEMBLY 9 - CAMSHAFT ASSEMBLY NOTE: Parts with no number are not stocked by the manufcturer. Please call our service team if you have questions.
iGen4500DF ENGINE VIEW PART NUMBERS PART. DESCRIPTION NO. 10 NO. - LIFTER, VALVE 54 PART. - DESCRIPTION NUT M14 11 - ROD, PUSH 55 - FAN, FLYWHEEL 12 - BOLT M6X16 56 - ROTOR 13 180582 STARTER SOLENOID 57 - BOLT M6X60 14 - CRANKCASE 58 - STATOR 15 - WASHER, DRAIN PLUG 59 160505 16 - BOLT DRAIN PLUG 60 - 17 170516 STARTING MOTOR ASSEMBLY 61 100548 NUT M6 18 - BOLT M6X25 62 140517 SPACER, CARBURETOR 19 180850 ROD ASSEMBLY.
iGen4500DF SCHEMATIC Red Black R 20AWG Bu 16AWG Bu 16AWG Bu 16AWG SM I nver t er Bu 16AWG W20AWG W20AWG W16AWG R 16AWG Bu 16AWG Temperature Sensor SM Regulated Rectifier R 18AWG Bl 18AWG R 14AWG R 14AWG W14AWG W14AWG W22AWG W22AWG W22AWG Br 22AWG Bu 22AWG Gr 22AWG Y/G 12AWG Y/G Yellow green O 20AWG R Bl M Bu 16AWG Breaker W12AWG T.C.
Version 04.28.
