Installation Manual

7
WHL-016 REV. 3.4.15
E. PURGE AIR FROM WATER SYSTEM ..................................................................................................................................... 61
F. CHECK THERMOSTAT CIRCUIT(S) ....................................................................................................................................... 61
G. CONDENSATE REMOVAL ...................................................................................................................................................... 61
H. FINAL CHECKS BEFORE STARTING BOILER ...................................................................................................................... 62
I. CASCADE SYSTEM .................................................................................................................................................................. 62
J. LOCKOUT CONDITION ............................................................................................................................................................ 63
PART 10 START-UP PROCEDURE ....................................................................................................................................... 63
A. CONTROL OVERVIEW ............................................................................................................................................................ 63
B. NAVIGATION OF THE DISPLAY ............................................................................................................................................. 63
C. OPERATING INSTRUCTIONS ................................................................................................................................................ 64
D. PROGRAMMING BOILER SETTINGS ..................................................................................................................................... 64
E. PROGRAMMING THE SYSTEM SETTING ............................................................................................................................. 65
F. SYSTEM SETTING PROGRAM NAVIGATION ........................................................................................................................ 65
G. RESETTING THE MAINTENANCE SCHEDULE ..................................................................................................................... 68
PART 11 START-UP PROCEDURES FOR INSTALLER ....................................................................................................... 68
A. BOILER CONTROL STATUS MENU ....................................................................................................................................... 68
B. CASCADE MENU ..................................................................................................................................................................... 70
C. BOILER TEST MODE .............................................................................................................................................................. 70
PART 12 SHUTDOWN ............................................................................................................................................................ 71
A. SHUTDOWN PROCEDURE ..................................................................................................................................................... 71
B. VACATION PROCEDURE ....................................................................................................................................................... 71
C. FAILURE TO OPERATE .......................................................................................................................................................... 71
PART 13 TROUBLESHOOTING ............................................................................................................................................ 72
A. BOILER ERROR CODE ........................................................................................................................................................... 72
B. BOILER ERROR ...................................................................................................................................................................... 72
C. BOILER FAULT ........................................................................................................................................................................ 72
D. USER INTERFACE DISPLAY .................................................................................................................................................. 73
PART 14 MAINTENANCE ...................................................................................................................................................... 77
A. MAINTENANCE PROCEDURES ............................................................................................................................................. 77
B. COMBUSTION CHAMBER COIL CLEANING INSTRUCTIONS FOR BOILER ....................................................................... 78
C. CLEANING WATER SIDE OF HEAT EXCHANGER ................................................................................................................ 78
D. MAINTAINING THE CONDENSATE SYSTEM ........................................................................................................................ 79
BOILER START-UP REPORT ................................................................................................................................................... 85
MAINTENANCE REPORT ......................................................................................................................................................... 85
MAINTENANCE NOTES ....................................................................................................................................................................................... 89
CUSTOMER INSTALLATION RECORD FORM .................................................................................................................................................... 90