USER MANUAL WGen5300cv Portable Generator Gasoline: 5300 Running Watts | 6600 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance, please call customer service at 855-944-3571.
INTRODUCTION INTRODUCTION TABLE OF CONTENTS INTRODUCTION STOPPING THE ENGINE ������������������������������������������������������15 FREQUENCY OF USE ����������������������������������������������������������15 DISCLAIMERS �������������������������������������������������������������������������2 AC CIRCUIT BREAKERS ������������������������������������������������������15 SPECIFICATIONS �������������������������������������������������������������������3 POWER MANAGEMENT ������������������������������
INTRODUCTION SPECIFICATIONS NOTICE Specifications Running Watts: 5300 Peak Watts: 6600 Rated Power @1.0 Power 5.3 kW Factor: Peak Power: 6.6 kVA Rated Voltage: 120V/240V Rated frequency: 60 Hz @ 3600 RPM Phase: Single phase Total Harmonic ≤ 23% Distortion: Engine Displacement: 274 cc Starting Type: Recoil Fuel Capacity: 4.7 Gallons (18 Liters) Fuel Type: Unleaded gasoline 87–93 octane* Oil Capacity: 0.74 Quart (0.7 Liter) Oil Type: SAE 10W-30 Spark Plug: 97108 (F7TC) Spark Plug Gap: 0.024 – 0.
SAFETY SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Read and abide by the message that follows the safety alerts symbol.
SAFETY SAFETY INSTRUCTIONS NOTICE Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas. Fire and electrocution hazard. DO NOT connect to a building’s electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician.
SAFETY GENERAL SAFETY PRECAUTIONS • DO NOT operate the generator when you are tired or under the influence of drugs, alcohol, or medication. • NEVER remove the fuel cap when the generator is running. Shut off the engine and allow the unit to cool at least two minutes. Remove the fuel cap slowly to release pressure, keep fuel from escaping around the cap, and to avoid the heat from the muffler igniting fuel vapors. Tighten the fuel cap securely after refueling.
SAFETY SAFETY LABELS Westinghouse Outdoor Power Equipment, LLC | 7
SAFETY CO SENSOR The CO Sensor monitors for the accumulation of poisonous carbon monoxide gas around the generator when the engine is running. If increasing levels of CO gas are detected, the CO Sensor automatically shuts down the engine. The CO Sensor will also detect the accumulation of carbon monoxide from other fuel burning sources used in the area of operation.
COMPONENTS COMPONENTS CONTROL PANEL COMPONENTS 2 3 5 4 6 1 7 11 10 1. Run/Stop Switch: Push to Run position to start or Stop position to shut the generator off. 2. Data Center: Toggle to show voltage, frequency, total hour meter, and run/maintenance timer. 3. Main Circuit Breaker: The main circuit breaker controls total output of all outlets to protect the generator from overload or short circuit. 4. Voltage Selector Switch: Select 120 Volts or 240 Volts.
COMPONENTS GENERATOR COMPONENTS Fuel cap Fuel gauge Spark plug Serial number Carburetor Alternator cover Muffler/spark arrestor Carbon canister Fuel tank valve Control panel Choke lever Air filter Battery Recoil Starter 10 | Westinghouse Outdoor Power Equipment, LLC Oil drain bolt Oil dipstick/ filler neck
ASSEMBLY ASSEMBLY INSTALL FEET AND WHEELS CARTON CONTENTS Weight hazard. ALWAYS have assistance when lifting the generator. 1. Carefully open the carton. 2. Remove and save the carton contents. 3. Remove and discard the packing tray. 4. Unfold the top of the plastic bag enclosing the generator. 5. Carefully cut the vertical corners of the carton to access the generator. NOTICE Assembling the generator will require lifting the unit on one side.
ASSEMBLY INITIAL OIL FILL FUEL NOTICE THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL. DO NOT attempt to crank or start engine before it has been properly serviced with recommended oil. Failure to add engine oil before starting will result in serious engine damage. Fire and explosion hazard. NEVER use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged. The included, recommended oil type for typical use is 10W-30 engine oil.
ASSEMBLY FILLING THE FUEL TANK 1. Turn the generator OFF and allow to cool for a minimum of two minutes before fueling. 2. Place the generator on level ground in a well-ventilated area. 3. Clean area around fuel cap and remove the cap slowly. NOTICE Only fill the tank from an approved gasoline container. Make sure the gasoline container is internally clean and in good condition to prevent fuel system contamination. 4. Slowly add the recommended fuel. DO NOT overfill.
OPERATION OPERATION GENERATOR LOCATION Read and understand all safety information before starting the generator. DANGER Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents.
OPERATION VOLTAGE SELECTOR SWITCH The 120V/240V selector switch gives the user the ability to double the amperage in the generator for more demanding applications. The voltage selector switches the dual 120V AC windings of the generator to produce 120V or 240V. If a 240V appliance is connected to the 4-prong L14-30R receptacle, the switch must be in the “240V” position. The 120V only outlets will not output power when the Voltage Selector is in the 240V position.
OPERATION GENERATOR CAPACITY POWER MANAGEMENT NOTICE DO NOT overload the generator’s capacity. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it. Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time. The total power requirements (Volts x Amps = Watts) of all appliances connected must be considered.
OPERATION EXTENSION CORDS Asphyxiation hazard. Extension cords running directly into the home increase the risk of carbon monoxide poisoning through any openings. If an extension cord running directly into your home is used to power indoor items, there is a risk of carbon monoxide poisoning to people inside the home. ALWAYS use battery-powered carbon monoxide detector (s) that meet current UL 2034 safety standards when running the generator. Regularly check the detector (s) battery.
MAINTENANCE MAINTENANCE Maintenance Code Required Maintenance P25 Fire hazard. DO NOT up-end the generator or place it on its side. Fuel or oil can leak and damage to the generator may occur. P50 P100 Accidental start-up. Disconnect the spark plug boot from the spark plug when performing maintenance on the generator. MAINTENANCE SCHEDULE Regular maintenance will improve performance and extend the service life of the generator. Follow the hourly or calendar intervals, whichever occurs first.
MAINTENANCE ENGINE OIL LEVEL CHECK Avoid skin contact with engine oil. Wear protective clothing and equipment. Wash all exposed skin with soap and water. 4. Insert the dipstick into the oil filler neck without screwing it in. Remove the dipstick and verify that the oil level is within safe operating range between the low (L) and high (H) marks on the dipstick. NOTICE ALWAYS use the specified engine oil.
MAINTENANCE SPARK PLUG MAINTENANCE Inspect and clean the spark plug after every 100 hours of use or six months. Replace the spark plug after 300 hours of use or every year. NOTICE ALWAYS use the Westinghouse OEM or compatible non-resistor-type spark plug. Use of resistor-type spark plug can result in rough idling, misfire, or may prevent the engine from starting. SPARK ARRESTOR SERVICE Allow the muffler to cool completely before servicing the spark arrestor.
MAINTENANCE SHORT TERM STORAGE • Allow the generator to cool a minimum of 30 minutes before storage. • Replace all protective covers on the generator control panel. DRAINING THE FUEL TANK If storing the generator for longer than six months, drain the fuel tank to prevent fuel separation, deterioration, and deposits in the fuel system. • Wipe the generator with a moist cloth. Clean any debris from the muffler cooling vents. 1. Unscrew the fuel tank cap.
MAINTENANCE FUEL VALVE MAINTENANCE The fuel valve is equipped with a fuel sediment cup, screen, and o-ring. The fuel valve does not require servicing if the unit is properly maintained with fresh, clean fuel. If fuelrelated troubleshooting is required, perform fuel valve maintenance. 1. Allow the generator to cool completely. 2. Turn the fuel valve to the OFF position. 3. Remove the sediment cup from the fuel valve. Remove the o-ring and screen. Fuel valve Screen O-ring Cup 4.
TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING PROBLEM Troubleshooting Engine will not start POSSIBLE CAUSE CORRECTION Battery switch in the OFF position. Turn battery switch to the ON position. Out of fuel. Refuel. Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. Drain the fuel tank. Refuel with fresh gasoline. Dirty air filter. Clean the air filter. Low engine oil level stopped generator.
EXPLODED VIEWS EXPLODED VIEWS AND PARTS LIST ENGINE EXPLODED VIEW 24 | Westinghouse Outdoor Power Equipment, LLC
EXPLODED VIEWS ENGINE PARTS LIST NO. Part # Description NO. Part # Description 1 50120051 CRANKCASE KIT ASSEMBLY 9.2 96225 1.1 400201 CRANKCASE CYLINDER HEAD COVER SEAL WASHER 1.2 93509 CRANKCASE OIL SEAL 9.3 401102 CYLINDER HEAD INTERNAL COVER 1.3 93520 SWING ROD OIL SEAL 9.4 96226 1.4 403901 SWINGING ROD CYLINDER HEAD INTERNAL COVER SEAL WASHER 1.5 96804 SWINGING ROD GASKET 9.5 401101 CYLINDER HEAD COVER 1.6 383902 RETAINING CLIP 9.6 92036 SCREW 1.
EXPLODED VIEWS ENGINE PARTS LIST CONTINUED NO. Part # Description 15.2 240401 FLYWHEEL ASSEMBLY 15.3 404601 IMPELLER 15.4 90003 NUT M6 GB/T6177-2000 16 50090058 RECOIL STARTER KIT ASSEMBLY 16.1 91325 BOLT M6*16 GB/T5787-1986 16.2 404706-221A RECOIL STARTER ASSEMBLY 16.2.1 5943 RECOIL HANDLE 16.2.2 5942-221 RECOIL COVER 16.
EXPLODED VIEWS GENERATOR EXPLODED VIEW Westinghouse Outdoor Power Equipment, LLC | 27
EXPLODED VIEWS GENERATOR PARTS LIST NO. Part # Description NO. Part # Description 1 60070046 FRAME KIT ASSEMBLY 7.2.7 6848 WATERPROOF CAP 1.1 774076-116 FRAME 7.2.8 6015 RV SOCKET 1.2 531318 ISOLATION SUPPORT 7.2.9 6849 WATERPROOF CAP 1.3 90016 NUT M6 7.2.10 6441-30 THERMAL PROTECTOR 1.4 90018 NUT M8 7.2.11 6441-20 THERMAL PROTECTOR 1.5 91325 BOLT M6X12 7.2.12 6032 L5-20R RECEPTACLE 1.6 91327 BOLT M6X12 7.2.13 6846 WATERPROOF CAP 1.7 544301 FRAME WIRE 7.
EXPLODED VIEWS GENERATOR PARTS LIST CONTINUED NO.
SCHEMATICS SCHEMATICS SCHEMATICS 30 | Westinghouse Outdoor Power Equipment, LLC
