USER MANUAL WPortable Gen6000 Generator 6000 Running Watts | 7500 Peak Watts
WARNING Operating, servicing and maintaining this equipment can expose you to chemicals i ncluding engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing your equipment.
IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to: Product Registration MWE Investments LLC 777 Manor Park Drive Columbus, Ohio 43228 2. Registering your product Online at wpowereq.
TABLE OF CONTENTS TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 2 PRODUCT REGISTRATION. . . . . . . . . . . . . . . . . . . . . . 3 For Your Records: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration Form . . . . . . . . . . . . . . . . . . . . 3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
SAFETY SAFETY LABELS AND DECALS 2 1 5 Par t N0. MWE Investments LLC Columbus Ohio 43228 USA MWE Investments LLC Columbus Ohio 43228 Etats-Unis Numéro de pièc e Designed in Columbus , Ohio USA Co n u à columbus , Ohio,tats-Unis Made in China/ Fabriqu é en Chine CSA Master Contract Number : Numéro de contrat principa l de CSA 3 4 1 2 4 Par t N0.
SAFETY SAFETY LABELS AND DECALS 6 7 8 9 6 7 8 10 8 | Westinghouse Portable Power 9 10 5
UNPACKING 1 CAUTION 4 Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. 2 Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Fold back top flaps to reveal the manual. 3. Remove the Wheel Kit Accessories cardboard box. 4. Carefully cut two sides of the carton to remove the generator.
ASSEMBLY INSTALLING WHEELS AND FEET BEFORE ASSEMBLING THE GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5. INSTALLING WHEELS TO FRAME 1. Insert axle pin through washer and wheel. CAUTION Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury. Never use the handles as a lifting point to support the entire weight of the generator.
ASSEMBLY CONNECTING THE BATTERY WARNING To avoid electrics shock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES 2 1 7 3 8 9 5 1 Electric Start Switch: Hold in Start position for 1 second to start engine. Make sure to manually open choke prior to cold starting. 2 Fuel Cap: Close until clicking sound is heard. 3 Control Panel: Contains the circuit breakers and outlets. 4 Oil Fill Plug/Dipstick: Must be removed to add and check oil.
FEATURES 10 11 14 12 13 10 Fuel Gauge: Indicates fuel level. 11 Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 12 CARB Canister: Required for models sold into and used in California. 13 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing. 14 Alternator Cover: Gain access to alternator wiring.
FEATURES CONTROL PANEL FEATURES 1 2 3 4 5 6 120V AC 20AŁ START 120V AC 20AŁ 5-20R (GFCI) RUN 5-20R (GFCI) 120/240V AC 30AŁ L14-30R STOP 20A ELECTRICŁ START 20A NEUTRALŁ BONDED TOŁ FRAME 7 1 Electric Start Switch: Hold in START position until engine starts. Make sure to set choke prior to cold starting. 4 120/240-Volt, 30-Amp Twist Lock Outlet (NEMA L14-30R): Outlet can supply either 120V or 240V output.
OPERATION BEFORE STARTING THE GENERATOR BEFORE STARTING THE GENERATOR, REVIEW SAFETY SECTION STARTING ON PAGE 5. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying: • You have selected a location to operate the generator that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the generator. • You have selected a location that is at least 15 feet (4.
OPERATION POWERCORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION CONNECTING THE GENERATOR TO A BUILDING ELECTRICAL SYSTEM It is recommended to use a manual transfer switch when connecting directly to a buildings electrical system. Connecting a portable generator to a buildings electrical system must be made in strict compliance with all national and local electrical codes and laws, and be completed by a qualified electrician.
OPERATION ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the generator while the engine is running. Always turn the engine off and allow the generator to cool before refueling. Required Gasoline – Only use gasoline that meets the following requirements: • Unleaded gasoline only • Gasoline with maximum 10% ethanol added • Gasoline with an 87 octane rating or higher Filling the Fuel Tank – Follow the steps below to fill the fuel tank: 1. Shut off the generator. 2.
OPERATION POWER OUTPUT AND DEMAND The generator should not be run completely unloaded for extended periods otherwise the engine may be damaged. It is recommended that the generator should always be operated with at least one-third of its rated 120-Volt AC power output. 120-Volt AC devices have two different electric power demands that must be taken into consideration, namely the running power and the starting/peak power. Both are measured in Watts (typically abbreviated as “W”).
OPERATION STARTING THE GENERATOR Be sure to check oil levels before starting. If it is the first time starting make sure to add oil (see Adding Engine Oil page 24). 1. Make sure nothing is plugged into power outlets. 2. Verify the battery is installed and both battery cables are attached to their corresponding polarity. (See Installing the Battery on page 11) 6. Choose starting method: a. Electric Start: Push and hold the engine control switch in the START position until the engine starts.
OPERATION STOPPING THE GENERATOR Normal Operation During normal operation, use the following steps to stop your generator: START 1. Remove any connected loads from the control panel receptacles. RUN 2. Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures. STOP 3.
MAINTENANCE MAINTENANCE SCHEDULE WARNING CAUTION Avoid skin contact with engine oil or gasoline. Prolonged skin contact with engine oil or gasoline can be harmful. Frequent and prolonged contact with engine oil may cause skin cancer. Take protective measures and wear protective clothing and equipment. Wash all exposed skin with soap and water. Failure to perform periodic maintenance or not following maintenance procedures can cause the generator to malfunction and could result in death or serious injury.
MAINTENANCE CLEANING THE SPARK ARRESTOR WARNING Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire. Check and clean the spark arrestor after every 100 hours of use or 6 months. 5. If the spark arrestor screen shows signs of wear (rips, tears or large openings in the screen), replace the spark arrestor screen. NOTE: Only use Westinghouse spark arrestors as replacements. 6.
MAINTENANCE ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 18. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean. Thread the oil fill plug/dipstick all the way back in and then remove and check the oil level on the oil fill plug/ dipstick.
MAINTENANCE CHANGING ENGINE OIL 1. Always operate or maintain the generator on a flat surface. 2. Stop the engine. 3. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 4. Place oil pan (or suitable container) under the oil drain plug (see Figure 21). 5. With a damp rag, thoroughly clean around the oil drain plug. 6. Remove the oil drain plug (see Figure 21). Once removed, place the oil drain plug on a clean surface.
MAINTENANCE Cleaning the Air Filter - Continued from Page 25 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer, on the ground, or into ground water or waterways. Always be environmentally responsible. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility. Figure 23 - Remove Spark Plug Boot 7. Dispose of used soap cleaning solution properly.
MAINTENANCE CHECKING AND ADJUSTING VALVE LASH CAUTION Checking and adjusting valve lash must be done when the engine is cold. 1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced. 2. Remove the spark plug so the engine can be rotated more easily. 3. Rotate the engine to top dead center (TDC) of the compression stroke. Looking through the spark plug hole, the piston should be at the top. 4.
MAINTENANCE BATTERY REPLACEMENT 1. Remove the spark plug wire from spark plug. 2. Loosen and remove the bolt on the battery hold down plate and swing the plate out. 3. Tip the battery forward slightly to access battery cables. 4. Disconnect the black negative (-) battery cable from the battery first. 5. Disconnect the red positive (+) battery cable second and remove the battery. NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government. 6.
TROUBLESHOOTING WARNING Before attempting to service or troubleshoot the generator, the owner or service technician must first read the owner’s manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that can lead to voiding of the EPA certification or product warranty, serious personal injury, property damage or even death. PROBLEM Engine is running, but no electrical output Engine will not start or remain running while trying to start.
WGEN6000 EXPLODED VIEW 30 | Westinghouse Portable Power
WGEN6000 EXPLODED VIEW PART NO. No. Part. Description No. Part.
WGEN6000 ENGINE VIEW No. Part.
WGEN6000 ENGINE VIEW PART NO. No. Part. Description No. Part. Description 13 190407 PISTON 56 180810 ROD,PUSH 14 190406 SCRAPER RING SET, PISTON 57 180520 SHROUD 15 190405 ROD ASSEMBLY.
WH7500v SCHEMATIC WGEN6000 SCHEMATIC 34 | Westinghouse Portable Power
WGen6000 Generator Specifications Gasoline Running Watts 6000 Gasoline Peak Watts 7500 Running Amps 50A @ 240V 25A @ 120V Peak Amps 31.25 @ 240V 62.
| Westinghouse Portable Power Version 08.10.
