USER MANUAL WPortable Gen6000 Generator 6000 Running Watts | Peak Watts
SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual. California Proposition 65 Warning California Proposition 65 Warning Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling. The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.
FOR YOUR RECORDS: Date of Purchase: Generator Model Number: Purchased from Store/Dealer: Generator Serial Number: IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to: Product Registration MWE Investments LLC 777 Manor Park Drive Columbus, Ohio 43228 2.
TABLE OF CONTENTS TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 2 PRODUCT REGISTRATION. . . . . . . . . . . . . . . . . . . . . . 3 For Your Records: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Registration Form . . . . . . . . . . . . . . . . . . . . 3 SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety Definitions . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment. SAFETY SYMBOL DEFINITIONS This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY GENERAL SAFETY RULES DANGER Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
SAFETY SAFETY LABELS AND DECALS 2 1 5 Par t N0. MWE Investments LLC Columbus Ohio 43228 USA MWE Investments LLC Columbus Ohio 43228 Etats-Unis Numéro de pièc e Designed in Columbus , Ohio USA Co n u à columbus , Ohio,tats-Unis Made in China/ Fabriqu é en Chine CSA Master Contract Number : Numéro de contrat principa l de CSA 3 4 1 2 4 Par t N0.
SAFETY SAFETY LABELS AND DECALS 6 7 8 9 6 7 8 10 8 | Westinghouse Portable Power 9 10 5
UNPACKING 1 CAUTION 4 Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm. 2 Avoid cutting on or near staples to prevent personal injury. Tools required – box cutter or similar device. 1. Carefully cut the packing tape on top of the carton. 2. Fold back top flaps to reveal the manual. 3. Remove the Wheel Kit Accessories cardboard box. 4. Carefully cut two sides of the carton to remove the generator.
ASSEMBLY INSTALLING WHEELS AND FEET BEFORE ASSEMBLING THE GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5. INSTALLING WHEELS TO FRAME 1. Insert axle pin through washer and wheel. CAUTION Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury. Never use the handles as a lifting point to support the entire weight of the generator.
ASSEMBLY INSTALLING THE BATTERY WARNING To avoid electric shock: • ALWAYS connect the positive (+) battery cable (red boot) first when connecting battery cables. • ALWAYS disconnect the negative (-) battery cable (black boot) first when disconnecting battery cables. • NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery. • NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.
FEATURES 2 1 7 3 8 9 5 1 Electric Start Switch: Hold in Start position for 1 second to start engine. Make sure to manually open choke prior to starting. 2 Fuel Cap: Close until clicking sound is heard. 3 Control Panel: Contains the circuit breakers and outlets. 4 Oil Fill Plug/Dipstick: Must be removed to add and check oil.
FEATURES 1 2 3 1 Fuel Gauge: Indicates fuel level. 2 Spark Plug Boot (Wire): Must be removed when servicing the engine or the spark plug. 3 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing.
FEATURES CONTROL PANEL FEATURES 1 2 3 4 START 5 6 120V AC 20AŁ 120V AC 20AŁ 5-20R (GFCI) RUN 5-20R (GFCI) 120/240V AC 30AŁ L14-30R STOP 20A ELECTRICŁ START 20A NEUTRALŁ BONDED TOŁ FRAME 7 1 Electric Start Switch: Hold in Start until engine starts. Make sure to manually choke prior to starting. 2 3 4 5 VFT Meter: Displays voltage, frequency and hours run under load.
OPERATION BEFORE STARTING THE GENERATOR BEFORE STARTING THE GENERATOR, REVIEW SAFETY SECTION STARTING ON PAGE 5. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying: • You have selected a location to operate the generator that is outdoors and well ventilated. • You have selected a location with a level and solid surface on which to place the generator.
OPERATION POWERCORD Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
OPERATION TRANSFER SWITCH CONNECTIONS The Westinghouse generator is wired with the neutral bonded to ground. If you are connecting your generator to a panel board transfer switch, a licensed electrician will need to consider removing the bonded neutral to ensure proper operation of household GFCI circuits. This is done by first removing the nut that holds the bonded ground jumper wire (see “2” in Figure 5). Once the nut is removed take the bonded jumper wire off and re-secure the nut.
OPERATION ADDING GASOLINE TO THE FUEL TANK WARNING Never refuel the generator while the engine is running. Always turn the engine off and allow the generator to cool before refueling. Required Gasoline – Only use gasoline that meets the following requirements: • Unleaded gasoline only • Gasoline with maximum 10% ethanol added • Gasoline with an 87 octane rating or higher Filling the Fuel Tank – Follow the steps below to fill the fuel tank: 1. Shut off the generator. 2.
OPERATION STARTING THE GENERATOR 1. Move generator to a flat surface outside in a well ventilated area away from open doors/windows. 2. Check oil levels (see Adding Engine Oil page 22). 8. Electric Start: Push and hold the engine control switch in the START position until the engine starts. Once the engine starts, release the engine control switch; the switch will automatically move into the RUN position (see Figure 10 below). START 3.
OPERATION STOPPING THE GENERATOR Normal Operation During normal operation, use the following steps to stop your generator: START RUN 1. Remove any connected loads from the control panel receptacles. 2. Allow the generator to run at “no load” to reduce and stabilize engine and alternator temperatures. 3. Position the engine control switch to STOP or if you plan to store the generator after use, turn the fuel shutoff valve to the OFF position and allow the fuel to be consumed from the carburetor.
MAINTENANCE MAINTENANCE SCHEDULE WARNING CAUTION Failure to perform periodic maintenance or not following maintenance procedures can cause the generator to malfunction and could result in death or serious injury. Avoid skin contact with engine oil or gasoline. Prolonged skin contact with engine oil or gasoline can be harmful. Frequent and prolonged contact with engine oil may cause skin cancer. Take protective measures and wear protective clothing and equipment.
MAINTENANCE ENGINE OIL MAINTENANCE Engine Oil Specification 1. Only use the engine oil specified in Figure 14. 2. Only use 4-stroke/cycle engine oil. NEVER USE 2-STROKE/CYCLE OIL. Synthetic oil is an acceptable substitute for conventional oil. 6. Check oil level: When checking the engine oil, remove the oil fill plug/dipstick and wipe it clean. Thread the oil fill plug/dipstick all the way back in and then remove and check the oil level on the oil fill plug/dipstick.
MAINTENANCE CHANGING ENGINE OIL AIR FILTER MAINTENANCE WARNING 1. Stop the engine. 2. Let engine sit and cool for several minutes (allow crankcase pressure to equalize). 3. Place oil pan (or suitable container) under the oil drain plug (see Figure 17). 4. With a damp rag, thoroughly clean around the oil drain plug. 5. Remove the oil drain plug (see Figure 17). Once removed, place the oil drain plug on a clean surface. Never use gasoline or other flammable solvents to clean the air filter.
MAINTENANCE Cleaning the Air Filter - Continued from Page 23 NOTICE Never dispose of soap cleaning solution used to clean the air filter by dumping the solution into a sewer, on the ground, or into ground water or waterways. Always be environmentally responsible. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility. 1. Dispose of used soap cleaning solution properly. 2.
MAINTENANCE CHECKING AND ADJUSTING VALVE LASH CAUTION 1. Start the generator and allow it to warm up. Checking and adjusting valve lash must be done when the engine is cold. 1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced. 2. Remove the spark plug so the engine can be rotated more easily. 3. Rotate the engine to top dead center (TDC) of the compression stroke. Looking through the spark plug hole, the piston should be at the top. 4.
STORAGE STORING GENERATOR WARNING Never store a generator with fuel in the tank indoors or in a poorly ventilated area where the fumes can come in contact with an ignition source such as a: 1) pilot light of a stove, water heater, clothes dryer or any other gas appliance; or 2) spark from an electric appliance. NOTICE Gasoline stored for as little as 60 days can go bad, causing gum, varnish and corrosive buildup in fuel lines, fuel passages and the engine.
TROUBLESHOOTING PROBLEM Engine will not start or remain running while trying to start. Generator suddenly stops running. Engine runs erratic; does not hold a steady RPM. POTENTIAL CAUSE SOLUTION 1. Fuel shutoff valve is in the OFF position. 1. Move the fuel shut off valve to the ON position (see Figure 8 page 19). 2. Generator is out of gasoline. 2. Add gasoline to the generator (see page 18). 3. Fuel flow is obstructed. 3. Inspect and clean fuel delivery passages. 4. Unit is over choked. 4.
WGEN6000 EXPLODED VIEW 28 | Westinghouse Portable Power
WGEN6000 EXPLODED VIEW PART NO. No. Part.
WGEN6000 ENGINE VIEW No. Part. Description 7.8 180523 M10X80 Stud 1 180593 Ball Bearing 8 140551 Carburetor Assy 2 180504 Oil Seal 9 140519 Fuel Hose 3 180507 Drain Plug 10 180586 Low Oil Switch 4 180508 Drain Plug Seal 11 180515 Govenor Arm 5 180512 Crankcase Cover 12 100548 M6 Nut 6 170502 Harness Clamp 13 180511 Gasket 7 180514 Cylinder Head Assy 14 180513 7.1 180523 M10X80 Stud Cylinder Head Gasket 7.2 180526 Spark Plug 7.
WGEN6000 SCHEMATIC WH7500v SCHEMATIC Westinghouse Portable Power | 31
Version 10.9.
