USER MANUAL WGen9500DFc Dual Fuel Portable Generator Gasoline: 9500 Running Watts | 12500 Peak Watts Propane: 8500 Running Watts | 11200 Peak Watts DO NOT RETURN THIS PRODUCT TO THE STORE If you have questions or need assistance, please call customer service at 855-944-3571.
INTRODUCTION TABLE OF CONTENTS INTRODUCTION STARTING THE ENGINE: GASOLINE ����������������������������������19 SWITCHING FUEL SOURCES ����������������������������������������������20 DISCLAIMERS �������������������������������������������������������������������������2 STOPPING THE ENGINE ������������������������������������������������������20 SPECIFICATIONS �������������������������������������������������������������������3 AC CIRCUIT BREAKERS ������������������������������������������������������2
INTRODUCTION SPECIFICATIONS Specifications Running Watts: Peak Watts: NOTICE 9500 Gasoline 8500 LPG 12500 Gasoline 11200 LPG Rated Voltage: 120V/240V Rated Power @1.0 Power 9.5 kVA Gasoline Factor: 8.5 kVA LPG Peak Power: 12.5 kW Gasoline 11.2 kW LPG Rated frequency: 60 Hz @ 3600 RPM Phase: Single phase Total Harmonic ≤ 23% Distortion: Engine Displacement: 457 cc Starting Type: PRODUCT REGISTRATION Unleaded gasoline 87–93 octane* You can register by: Oil Capacity: 1.16 US Quart (1.
SAFETY SAFETY SAFETY DEFINITIONS The words DANGER, WARNING, CAUTION, and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator. This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.
SAFETY SAFETY INSTRUCTIONS NOTICE Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas. Fire and electrocution hazard. DO NOT connect to a building’s electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician.
SAFETY GENERAL SAFETY PRECAUTIONS • NEVER use the generator to power medical support equipment. • DO NOT operate the generator when you are tired or under the influence of drugs, alcohol, or medication. • DO NOT use generator with electrical cords which are worn, frayed, bare, or otherwise damaged. • All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or be double-insulated.
SAFETY LIQUID PETROLEUM GAS (LPG/PROPANE) Fire and explosion hazard. NEVER use a gas container, LPG/propane connector hose, LPG/propane tank or any other fuel item that appears to be damaged. Fire and explosion hazard. Only use approved LPG/ propane tanks with an Overfilling Prevention Device (OPD) valve. ALWAYS keep the tank in a vertical position with the valve on top and placed at ground level on a flat surface. DO NOT allow tanks to be near any heat source.
SAFETY GFCI The generator is equipped with Ground Fault Circuit Interrupter (GFCI) receptacles. In the event of a ground fault, a GFCI trips automatically to stop the flow of electricity and prevent serious injury. The green indicator light (A) on the receptacle will also turn off. Push the “RESET” (B) button located on the front of the receptacle to restore the flow of electricity. The indicator light will turn back on. GFCI does not protect against circuit overloads.
SAFETY CONTROL PANEL CO AUTO-SHUTOFF Color Description YELLOW CO SENSOR INDICATOR LIGHTS Color RED Description Carbon monoxide accumulated around the generator. After shut-off, the RED indicator light in the CO Sensor area of the control panel will flash to provide notification that the generator was shutoff due to an accumulating CO hazard. The RED light will flash for at least five minutes after a CO shut-off. A CO sensor system fault occurred.
SAFETY SAFETY LABELS AND DECALS 10 | Westinghouse Outdoor Power Equipment, LLC
COMPONENTS COMPONENTS GENERATOR COMPONENTS Westinghouse Outdoor Power Equipment, LLC | 11
COMPONENTS CONTROL PANEL COMPONENTS 1. 2. 3. 4. 5. 6. 7. 8. Fuel Selector Switch: Used to select gas or propane operation. 9. Battery Switch: Turns battery ON and OFF. Must be ON before electric or remote start. 11. 20 Amp AC Circuit Breakers: Circuit breakers limits the current that can be delivered through the NEMA 5-20R receptacles to 20 Amps. Push-Button START/STOP: Push once to automatically start the engine. Push again to stop the engine.
ASSEMBLY ASSEMBLY INSTALL FEET AND WHEELS CARTON CONTENTS Weight hazard. ALWAYS have assistance when lifting the generator. NOTICE Assembling the generator will require lifting the unit on one side. Install the mounting feet and wheel before adding fuel or oil. 1. Carefully open the carton. 1. Place generator on a flat surface. 2. Remove and save the carton contents. 2. Tip the generator on a piece of cardboard or other soft material to protect the frame paint and prevent the generator from sliding.
ASSEMBLY INITIAL OIL FILL FUEL NOTICE THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL. DO NOT attempt to crank or start engine before it has been properly serviced with recommended oil. Failure to add engine oil before starting will result in serious engine damage. NOTICE Use of 2-stroke/cycle oil or other unapproved oil types can cause severe engine damage that is not covered under warranty. The included, recommended oil type for typical use is 10W-30 engine oil.
ASSEMBLY FILLING THE FUEL TANK 1. Turn the generator OFF and allow to cool for a minimum of two minutes before fueling. 2. Place the generator on level ground in a well ventilated area. 3. Clean area around fuel cap and remove the cap slowly. NOTICE Only fill the tank from an approved gasoline container. Make sure the gasoline container is internally clean and in good condition to prevent fuel system contamination. 4. Slowly add the recommended fuel. DO NOT overfill.
ASSEMBLY CONNECT THE BATTERY A quick-connect battery plug is pre-installed on the battery. Remove the cable tie securing the plugs then push firmly to connect them. 1. Remove the safety plug or cap from the propane tank valve and attach the other end of the hose to the LPG/ propane connector on the tank. Hand tighten. 2. Turn the propane tank valve to the fully open position. Check all connections for leaks by wetting the fittings with a solution of soap and water.
OPERATION OPERATION GENERATOR LOCATION Read and understand all safety information before starting the generator. Asphyxiation hazard. Place the generator in a wellventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning the generator. GROUNDING Shock hazard. Failure to properly ground the generator can result in electric shock.
OPERATION 3. Remove the nut securing the neutral ground wire and attach the bonded jumper wire. Reinstall the nut. Neutral ground wire Bonded jumper wire Note: As the batteries in the remote start key fob drain, operational distance will decrease. Note: Remote start-equipped generators must be restarted with the START/STOP button on the control panel after an automatic shut-down occurs.
OPERATION 6. Turn the generator battery switch to the OFF position. The remote is now paired. FUEL SELECTOR SWITCH Position the fuel selector switch on the front control panel to the desired fuel choice. Turn the fuel selector switch fully upward for gasoline operation. STARTING THE ENGINE: GASOLINE 1. Verify that fuel is in the gas tank. 2. Turn the fuel selector switch on the control panel to gasoline operation. 3. Turn the fuel tank valve to the ON position. 4.
OPERATION Note: Remote start-equipped generators must be restarted with the START/STOP button on the control panel after an automatic shut-down occurs. a. Remote Start: Push and hold the START button on the remote start key fob for one second. b. Push-Button Start: Push and hold the engine START/STOP button for two seconds. c. Recoil Start: Manually close the choke if the engine is cold. Firmly grasp and pull the recoil handle slowly until you feel increased resistance, then pull rapidly.
OPERATION POWER MANAGEMENT GENERATOR CAPACITY NOTICE DO NOT overload the generator’s capacity. Exceeding the generator’s wattage/amperage capacity can damage the generator and/or electrical devices connected to it. Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time. The total power requirements (Volts x Amps = Watts) of all appliances connected must be considered.
OPERATION EXTENSION CORDS Asphyxiation hazard. Extension cords running directly into the home increase the risk of carbon monoxide poisoning through any openings. If an extension cord running directly into your home is used to power indoor items, there is a risk of carbon monoxide poisoning to people inside the home. ALWAYS use battery-powered carbon monoxide detector (s) that meet current UL 2034 safety standards when running the generator. Regularly check the detector (s) battery.
OPERATION TRANSPORTING Weight hazard. ALWAYS have assistance when lifting the generator. • Allow the generator to cool a minimum of 30 minutes before transporting. • If operating on LPG, turn the propane tank valve to the fully closed position. • Disconnect the LPG/propane hose from the generator and propane tank. • Replace all protective covers on the generator control panel. • Only use the generator’s fixed frame to lift the unit or attach any load restraints such as ropes or tie-down straps.
MAINTENANCE MAINTENANCE MAINTENANCE REMINDERS Accidental start-up. Disconnect the spark plug boot from the spark plug and disconnect the battery quick-connect plugs when performing maintenance on the generator. MAINTENANCE SCHEDULE Regular maintenance will improve performance and extend the service life of the generator. Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions as noted below.
MAINTENANCE 4. Remove the foam air filter and wash it by submerging the element in a solution of household detergent soap and warm water. Slowly squeeze the foam to thoroughly clean. NOTICE DO NOT twist or tear the foam air filter element during cleaning or drying. Only apply slow but firm squeezing action. hours of operation. 1. Place the generator on a level surface and allow the engine to cool for several minutes. 2. With a damp rag, clean around the oil dipstick. 3.
MAINTENANCE 4. Using a 10mm wrench, remove the oil drain bolt and allow the oil the to drain. 5. Inspect the spark plug. Replace if electrodes are pitted, burned, or the insulator is cracked. Only use a recommended replacement plug. 6. Measure the spark plug electrode gap with a wire-type feeler gauge. If necessary, correct the gap by carefully bending the side electrode. 5. Install the oil drain bolt and tighten securely. Spark plug gap: 0.024 – 0.032 in. (0.60 – 0.
MAINTENANCE FUEL FILTER Replace the fuel filter after 100 hours of use. Note: Have an appropriate gasoline container and rags ready to catch residual fuel in the filter and fuel line. 1. Allow the generator to cool completely. 2. Turn the fuel valve to the OFF position. 7. Install and tighten the fuel valve until it has a few threads remaining and is facing outward. 8. Hold it in place and tighten the retaining bolt. DO NOT overtighten. 9. Replace the fuel line and secure with the clamp.
MAINTENANCE positive terminal. Slide the rubber boot over the connection hardware. 6. Install the battery into the generator. Reinstall the battery hold-down plate and tighten the bolt. 7. Connect the quick-connect plug. NOTICE Dispose of the used battery properly according to the guidelines established by your local or state government. STORAGE Proper storage preparation is required for trouble-free operation and generator longevity.
MAINTENANCE recoil handle until resistance is felt. At this position the piston is coming up on its compression stroke and both valves are closed. Storing the engine in this position will help prevent internal corrosion. Return the recoil handle gently. 9. Reinstall the spark plug. Leave the spark plug boot disconnected to prevent accidental starting. VALVE CLEARANCE NOTICE Checking and adjusting valve clearance must be done when the engine is cold. 1.
TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING PROBLEM Engine will not start POSSIBLE CAUSE CORRECTION Battery switch in the OFF position. Turn battery switch to the ON position. Out of fuel. Refuel. Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline. Drain the fuel tank. Refuel with fresh gasoline. Dirty air filter. Clean the air filter. Low engine oil level stopped generator. If low oil LED illuminated, turn battery switch to the OFF position.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION If the temperature of the propane tank drops below Providing all the propane fuel handling equipment is the dew point, condensation on the tank may turn to functioning normally, no correction is needed. frost or ice. This typically occurs in humid conditions. Frost on the propane tank or regulator Propane fuel smell Poor performance or engine stalling on Propane The Propane tank is not equipped with an Overfilling Prevention Device (OPD).
EXPLODED VIEWS EXPLODED VIEWS AND PARTS LISTS ENGINE EXPLODED VIEW 32 | Westinghouse Outdoor Power Equipment, LLC
EXPLODED VIEWS ENGINE PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION CRANKCASE ASSEMBLY 8.6 266002 VALVE SPRING 1.1 270203 CRANKCASE 8.7 261805 EXHAUST VALVE SPRING SEAT 1.2 93002 BEARING 8.8 262201 VALVE RETAINER ASSEMBLY 1.3 93512 CRANKCASE OIL SEAL 8.9 262101 ROCKING ARM 1.4 93514 SWING ROD OIL SEAL 8.10 261806 TOP CAP 1.5 263901 RACKING BAR 8.11 91016 AIR INLET STUD BOLT 1.6 96806 SWINGING ROD GASKET 8.12 91007 AIR EXHAUST STUD BOLT 1.
EXPLODED VIEWS ENGINE PARTS LIST CONTINUED NO. PART# DESCRIPTION 14.1 270401 FLYWHEEL 14.2 264601 IMPELLER 14.3 264501 STARTER PULLEY 14.4 90004 FLYWHEEL NUT 15 STARTER MOTOR ASSEMBLY 15.1 91348 BOLT M8X35 15.2 97415 STARTING MOTOR ASSEMBLY 16 RECOIL STARTER ASSEMBLY 16.1 274716-221B STARTER ASSEMBLY 16.1.1 5910-221 START PULLER 16.1.2 5943 PULL 16.
EXPLODED VIEWS GENERATOR EXPLODED VIEW Westinghouse Outdoor Power Equipment, LLC | 35
EXPLODED VIEWS GENERATOR PARTS LIST NO. PART# 1 DESCRIPTION NO. PART# DESCRIPTION FRAME ASSEMBLY 6.1 527603 HANDLE PLUG 6.2 527612 BOLT M10 6.3 526620116 HANDLE 528607 HANDLE RUBBER SLEEVE 1.1 774068116 FRAME 1.2 531314 SHOCK ABSORBER B 1.3 90013 NUT M10 6.4 1.4 90011 NUT M8 7 1.5 91327 BOLT M6X12 7.1 94207 FLAT WASHER 1.6 91343 BOLT M8X16 7.2 523646 WHEEL 1.7 544307 FRAME WIRE 7.3 524619 AXLE 1.8 94009 TOOTH WASHER 7.4 548302 STOP REFUND 1.
EXPLODED VIEWS GENERATOR PARTS LIST CONTINUED NO. PART# DESCRIPTION 11.4 512058 BATTERY WIRING ASSEMBLY 12 CONTROL PANEL ASSEMBLY 12.1 91327 BOLT M6X12 12.2 714379 CONTROL PANEL ASSEMBLY 12.2.1 536002 SWITCH 12.2.2 6393 INDICATOR LIGHT 12.2.3 6691 IGNITION SWITCH 12.2.4 6488 AVIATION SOCKET 12.2.5 6434-38 BREAKER 12.2.6 6041 TIME ACCUMULATOR 12.2.7 6387 2.5MM CHARGING SOCKET 12.2.8 6275 SOCKET 12.2.9 6845 WATERPROOF CAP 12.2.10 6439-20 THERMAL PROTECTOR 12.2.
SCHEMATICS SCHEMATICS 38 | Westinghouse Outdoor Power Equipment, LLC
