Instructions / Assembly

5
WHL-590 REV. 7.27.16
3. Screen Installation ..................................................................................................................................................................... 22
4. Power Vent, Indoor Combustion Air Installation in Confined or Unconfined Space ........................................................... 23
PART 6 INSTALL THE CONDENSATE DRAIN ..................................................................................................................... 25
PART 7 GAS PIPING .............................................................................................................................................................. 25
A. GAS PIPE SIZING TABLES ..................................................................................................................................................... 25
1. Gas Pipe Sizing .......................................................................................................................................................................... 25
2. Natural Gas Pipe Sizing ............................................................................................................................................................ 25
3. LP (Liquid Propane) Gas Pipe Sizing ....................................................................................................................................... 26
B. GAS CONNECTION REQUIREMENTS ................................................................................................................................... 26
C. ADDITIONAL PRECAUTION FOR EXCESS FLOW VALVE (EFV) ......................................................................................... 28
D. ADJUSTING GAS PRESSURE AT THE WATER HEATER ..................................................................................................... 28
E. SETTING AND VERIFYING THE COMBUSTION SETTING ................................................................................................... 28
PART 8 WATER PIPING ........................................................................................................................................................ 29
A. GENERAL PLUMBING CONNECTION GUIDELINES ............................................................................................................. 29
B. INSTALL A BACKFLOW PREVENTER .................................................................................................................................... 30
C. PIPING THE WATER HEATER ................................................................................................................................................ 30
D. APPLICATIONS ....................................................................................................................................................................... 30
E. CIRCULATOR SIZING ............................................................................................................................................................. 39
F. PRESSURE RELIEF VALVE .................................................................................................................................................... 40
PART 9 CONNECT ELECTRICAL POWER / INITIAL STARTUP ......................................................................................... 40
A. WIRING INFORMATION .......................................................................................................................................................... 41
B. DIP SWITCHES ........................................................................................................................................................................ 41
PART 10 OPERATING SYSTEM INSTRUCTIONS ................................................................................................................ 47
A. CONTROL PANEL ................................................................................................................................................................... 47
B. LCD DISPLAY DESCRIPTIONS .............................................................................................................................................. 47
C. START-UP SEQUENCE .......................................................................................................................................................... 47
D. CHANGING THE DHW SET-POINT ........................................................................................................................................ 48
E. CHANGING THE TIME ............................................................................................................................................................. 49
F. STATUS DISPLAY.................................................................................................................................................................... 49
G. INSTALLER MODE .................................................................................................................................................................. 50
H. USING RECIRCULATION MODES STEP 1 ......................................................................................................................... 52
I. RECIRCULATION FUNCTIONS USING RECIRCULATION MODES STEP 2 .................................................................... 53
1. Smart Auto-Learn Recirculation Function ............................................................................................................................... 54
2. Pro1, Pro2, Pro3, and PULS Recirculation Functions ............................................................................................................ 54
J. ERROR MODE ......................................................................................................................................................................... 55
K. ERROR TREE ANALYSIS ........................................................................................................................................................ 59
1. FLAME DETECTION ................................................................................................................................................................... 59
2. GAS DETECTION ....................................................................................................................................................................... 59
3. AIR PRESSURE SWITCH ........................................................................................................................................................... 60
4. Recirculation / Inlet / DHW / Operating Temperature / Exhaust SENSORS .......................................................................... 60
PART 11 FINAL INSTALLATION CHECKLIST ..................................................................................................................... 61