Instructions / Assembly

77
WHL-004 REV. 5.26.17
MAINTENANCE REPORT
In unusually dirty or dusty conditions, care must be taken to keep water heater cabinet door in place at all times. Failure to do so VOIDS
WARRANTY!
Allowing the water heater to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed
by the installation location could result in water heater failure, property damage, personal injury, or death. Such product failures ARE
NOT covered under warranty.
The water heater requires minimal periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions,
periodic vacuuming of the cover to maintain visibility of the display and indicators is recommended.
Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is operating
safely and efficiently. The owner should make necessary arrangements with a qualified heating contractor for periodic maintenance of
the water heater. Installer must also inform the owner that the lack of proper care and maintenance of the water heater may result in a
hazardous condition.
INSPECTION ACTIVITIES
DATE LAST COMPLETED
PIPING
1
st
YEAR
2
nd
YEAR
3
rd
YEAR
4
th
YEAR*
Near water heater
piping
Check water heater and system piping for any sign of
leakage. Leaking pipes could cause property damage.
Make sure all piping is properly supported. Flush tankless
heat exchanger annually (more in hard water conditions).
See User’s Information manual for instructions.
Vent
Check condition of all vent pipes and joints. Ensure all
vent piping is properly supported. Check for obstructions
exhaust and intake termination points.
Gas
Check Gas piping, test for leaks and signs of aging. Make
sure all pipes are properly supported.
SYSTEM
Visual
Do a full visual inspection of all system components.
Functional
Test all functions of the system (Heat, Safeties)
Temperatures
Verify safe settings on water heater or Anti-Scald Valve
Temperatures
Verify programmed temperature settings
ELECTRICAL
Connections
Check wire connections. Make sure they are tight.
Smoke and CO
detector
Verify devices are installed and working properly. Change
batteries if necessary.
Circuit Breakers
Check to see that the circuit breaker is clearly labeled.
Exercise circuit breaker.
Switch and Plug
Verify ON/OFF switch and convenience plug are both
functional
CHAMBER/BURNER
Combustion Chamber
Check burner tube and combustion chamber coils. Clean
according to maintenance section of manual. Vacuum
combustion chamber.
Spark Electrode
Clean. Set gap at 1/8”.
CONDENSATE
Condensate Trap
Clean debris from the condensate trap. Fill with clean
water.
Neutralizer
Check condensate neutralizer. Replace if necessary.
Condensate hose
Disconnect condensate hose. Clean out dirt and re-install.
(NOTE: Verify the flow of condensate, making sure that
the hose is properly connected during final inspection.)
GAS
Pressure
Measure incoming gas pressure (3.5” to 14” W.C.)
Pressure Drop
Measure drop in pressure on light off (no more than 1”
W.C.)
Check gas pipe for
leaks
Check piping for leaks. Verify that all are properly
supported.
COMBUSTION
CO/CO2 Levels
Check CO and CO2 levels in Exhaust. Record at high and
low fire.
SAFETIES
ECO (Energy Cut Out)
Check continuity on Flue and Water ECO. Replace if
corroded.