Wheatheart POST POUNDER S2000 MODEL ASSEMBLY & OPERATION MANUAL Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.
This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.
WHEATHEART - POST POUNDER S2000 MODEL TABLE OF CONTENTS 1. Introduction .......................................................................................................................... 5 1.1. Feature Overview and Options................................................................................. 6 1.2. Frame Assembly ...................................................................................................... 7 1.3. Mast Assembly .....................................................
WHEATHEART - POST POUNDER S2000 MODEL 6.5. Operating The S2000 Post Pounder ...................................................................... 6.5.1. Loading a Post in the Hugger: .................................................................. 6.5.2. Driving a Post: .......................................................................................... 6.5.3. Shutdown.................................................................................................. 43 43 44 45 7. Maintenance....
WHEATHEART - POST POUNDER S2000 MODEL 1. INTRODUCTION 1. Introduction Congratulations on your choice of a Wheatheart S2000 Post Pounder to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for the efficient installation of fence posts.
1. INTRODUCTION 1.1. FEATURE OVERVIEW AND OPTIONS WHEATHEART - POST POUNDER S2000 MODEL 1.1. FEATURE OVERVIEW AND OPTIONS The S2000 Post Pounder connects to a tractor’s three-point hitch for mobility and hydraulic power. The S2000 Post Pounder is delivered packaged in two separate crates. One crate contains the mast assembly, and the second crate contains the frame assembly, the hugger assembly, and two support jacks.
WHEATHEART - POST POUNDER S2000 MODEL 1. INTRODUCTION 1.2. FRAME ASSEMBLY 1.2. FRAME ASSEMBLY The frame assembly is shipped with all hydraulics pre-connected except the hydraulic hose that must be connected to the mast cylinder. Figure 1.1 shows the major frame assembly features. PIVOT ARM MAST ASSEMBLY MOUNT HYDRAULIC CONTROLS (CONTROL VALVE) PIVOT ARM LOCK BARS PTO PUMP SUPPORT (OPTIONAL) (JACK STAND) (CLASS II /III THREE-POINT HITCH ATTACHMENTS) Figure 1.
1. INTRODUCTION 1.3. MAST ASSEMBLY WHEATHEART - POST POUNDER S2000 MODEL 1.3. MAST ASSEMBLY The mast assembly mounts on the frame assembly pivot arm, and contains the mast cylinder, ballast box and hammer, and hammer guard. Figure 1.2 shows the major features of the assembly. TOP HAMMER STOP BALLAST BOX COVER MAST CYLINDER BALLAST BOX HUGGER BRACKET BOLT HOLES HAMMER GUARD PIVOT ARM BOLT HOLES BOTTOM HAMMER STOP MAST CYLINDER HYDRAULIC CONNECTOR Figure 1.
WHEATHEART - POST POUNDER S2000 MODEL 1. INTRODUCTION 1.4. HUGGER ARM ASSEMBLY 1.4. HUGGER ARM ASSEMBLY The hugger arm assembly installs on the mast assembly.The hugger arm opens and closes hydraulically, and provides posts with support during operation.Figure 1.3 shows the hugger assembly features. HUGGER BRACKETS BOLT HOLES (TO MAST ASSEMBLY) MID-CYLINDER BRACKET CYLINDER ROD-END BRACKET HUGGER ARM ADJUSTER BOLT FRONT ROLLER PLATE HUGGER ARM Figure 1.
1. INTRODUCTION 1.5. PTO KIT WHEATHEART - POST POUNDER S2000 MODEL 1.5. PTO KIT The optional PTO Kit (Part Number 2311153) provides the S2000 Post Pounder with a hydraulic system powered by a hydraulic pump that connects to a tractor PTO shaft.
WHEATHEART - POST POUNDER S2000 MODEL 1. INTRODUCTION 1.6. HAMMER BALLAST KIT 1.6. HAMMER BALLAST KIT The S2000 Post Pounder is equipped with a ballast box that can be filled with various ballast weights, up to a maximum of 280 lbs. The hammer ballast used should be heavy enough to drive the post a reasonable distance with each hammer drop, but not so heavy that the hammer blows risk damaging smaller posts.
1. INTRODUCTION 1.6.
WHEATHEART - POST POUNDER S2000 MODEL 2. SAFETY FIRST 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Why is SAFETY important to you? Three big reasons: • Accidents disable and kill. • Accidents cost. • Accidents can be avoided.
2. SAFETY FIRST 2.1. GENERAL SAFETY WHEATHEART - POST POUNDER S2000 MODEL 2.1. GENERAL SAFETY Important: This general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section. Always read the complete instructional sections and not just these safety summaries before doing anything with the equipment. YOU are responsible for the SAFE use and maintenance of your equipment.
WHEATHEART - POST POUNDER S2000 MODEL 2. SAFETY FIRST 2.2. TRANSPORT & PLACEMENT SAFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded • use adequate light for the job at hand • Think SAFETY! Work SAFELY! 2.2. TRANSPORT & PLACEMENT SAFETY • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.
2. SAFETY FIRST 2.3. OPERATION SAFETY WHEATHEART - POST POUNDER S2000 MODEL Figure 2.2 Work Safety Areas 2.3. OPERATION SAFETY • Have another person nearby and prepared to shut down the equipment in case of an emergency or accident. • Do not operate with any of the safety guards removed. • Keep body, hair, and clothing away from moving parts. Stay away from hammer during operation. • Do not modify the factory-installed position of the hydraulic control valve assembly.
WHEATHEART - POST POUNDER S2000 MODEL 2. SAFETY FIRST 2.4. MAINTENANCE SAFETY 2.4. MAINTENANCE SAFETY • Before applying pressure to a hydraulic system, make sure all components are secure, hoses are in good condition, and couplings are tightly connected and undamaged. • Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. • Place stands or blocks under the frame before working beneath the machine.
2. SAFETY FIRST 2.6. SAFETY DECAL LOCATIONS WHEATHEART - POST POUNDER S2000 MODEL 2.6. SAFETY DECAL LOCATIONS • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal locations that follow. • Replaced parts must display the same decal(s) as the original part. • Safety decals are available from your distributor, dealer, or factory. 2.6.1. DECAL INSTALLATION/REPLACEMENT 1.
WHEATHEART - POST POUNDER S2000 MODEL 2. SAFETY FIRST 2.6. SAFETY DECAL LOCATIONS Figure 2.
2. SAFETY FIRST 2.6.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.1. PRE-ASSEMBLY 3. Assembly Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. The following procedures and instructions are necessary to ensure proper and safe assembly of your S2000 Post Pounder.
3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER WHEATHEART - POST POUNDER S2000 MODEL 3.2. ASSEMBLING THE S2000 POST POUNDER Important: Always have two or more people assembling the equipment. Due to the weight of the components, do not attempt assembly alone. Important: Lock bars prevent front-back tilt and limit side-to-side tilt of the pounder mast during transport and storage. Lock bars should also remain in place during assembly. WARNING Do not attempt assembly without a lifting device.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER 2. Connect the jack stands to the frame assembly, and secure the jack stands using the supplied lock pins and hair pins. 3. Remove the temporary supports from the assembly, and adjust the jack stand legs until the frame assembly is level. 3.2.2. CONNECT THE MAST ASSEMBLY TO THE FRAME ASSEMBLY 1.
3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER WHEATHEART - POST POUNDER S2000 MODEL Figure 3.3 Connecting Mast Assembly to the Frame Assembly 5. Connect the mast cylinder hydraulic hose to the fitting located at the base of the mast cylinder. MAST CYLINDER MAST CYLINDER HYDRAULIC CONNECTOR MAST BOTTOM (BACK VIEW) Figure 3.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER 3.2.3. CONNECT THE HUGGER ARM AND CYLINDER TO THE MAST ASSEMBLY 1. The hugger assembly comes with the hugger brackets loosely connected to the front roller plate for ease of shipping. In order to fit the hugger arm around the mast assembly, first remove the two bolts that secure the front roller plate to the hugger bracket that is not connected to the hugger arm.
3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER WHEATHEART - POST POUNDER S2000 MODEL 3. Secure hugger brackets to the mast assembly with four bolts and locknuts, but before securing the top-right bolt, place the mast level into place on the bolt. In order to be roughly accurate, the face of the level should be flush with the upper edge of the hugger bracket. 4. Secure the front roller plate to the hugger bracket by re-attaching and tightening the previously removed front roller plate bolts. 5.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.2. ASSEMBLING THE S2000 POST POUNDER WARNING Do not overfill ballast box. An overloaded ballast will cause excessive stress on the hydraulic system and can damage the equipment and/or potentially injure operators. Do not exceed 280 lb maximum total ballast weight. 3. Any extra space in the ballast box can be shimmed with light-weight material to prevent noise caused by uncontrolled movement of the ballast weights during operation. 4.
3. ASSEMBLY 3.3. INSTALLING THE PTO KIT WHEATHEART - POST POUNDER S2000 MODEL 3.3. INSTALLING THE PTO KIT The optional PTO Kit provides the S2000 Post Pounder with a hydraulic system that is powered by the tractor’s PTO.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.3. INSTALLING THE PTO KIT 3.3.1. INSTALLING THE PTO KIT OIL FILTER ASSEMBLY 1. Connect the oil filter head to the oil filter bracket using two 5/16” x 1” bolts. 2. Secure the filter bracket and oil filter head to the frame assembly with a U-bolt and two 1/2” nylock nuts (Figure 3.9 shows the mounting location of the oil filter assembly). 3.
3. ASSEMBLY 3.3. INSTALLING THE PTO KIT WHEATHEART - POST POUNDER S2000 MODEL 3.3.2. INSTALLING THE PTO KIT HYDRAULIC TANK 1. Position the hydraulic tank support bracket on the frame assembly (Figure 3.9 shows the mounting location). 2. Connect the hydraulic tank support bracket to the frame assembly using the supplied U-bolt (see Figure 3.11). HYDRAULIC TANK BRACKET 1/2” NYLOCK NUTS U-BOLT Figure 3.11 Installing the Hydraulic Tank Support Bracket 3.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.3. INSTALLING THE PTO KIT HYDRAULIC TANK TANK STRAP 2 X 5/16” HEX BOLT FLUID RETURN (TO OIL FILTER) 2 X 5/16” NYLOCK NUT FLUID SUPPLY (TO PTO PUMP) Figure 3.
3. ASSEMBLY 3.3. INSTALLING THE PTO KIT WHEATHEART - POST POUNDER S2000 MODEL 3.3.3. INSTALLING THE PTO PUMP SUPPORT 1. Facing the three-point hitch, position the PTO pump support on the frame assembly with the U-bolt centre three inches to the right of the edge of the hitch centre-post (Figure 3.9 shows the mounting location). 2. Secure the PTO Pump support to the frame assembly using the U-bolt and two 1/2” nylock nuts.
WHEATHEART - POST POUNDER S2000 MODEL 3. ASSEMBLY 3.3. INSTALLING THE PTO KIT 3.3.4. CONNECTING PTO KIT HYDRAULIC HOSES Use the following procedure to connect the hydraulic hoses to the new components included in the PTO Kit. Refer to Figure 10.2 in the Appendix for a detailed hydraulic diagram. 1. Connect the hydraulic pressure hose from the control valve to the PTOdriven hydraulic pump’s pressure port. 2.
3. ASSEMBLY 3.3. INSTALLING THE PTO KIT WHEATHEART - POST POUNDER S2000 MODEL 3.3.5. FILLING THE HYDRAULIC TANK For general operation, Wheatheart recommends an ISO viscosity 32 heavy duty industrial hydraulic mineral oil. After all PTO kit components have been installed correctly, fill the hydraulic tank with hydraulic oil as follows: 1. Remove the hydraulic tank cap. 2. Add hydraulic oil to the hydraulic tank, but do not overfill (leave space at the top of the tank). 3.
WHEATHEART - POST POUNDER S2000 MODEL 4. TRANSPORT 4. Transport Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage.
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WHEATHEART - POST POUNDER S2000 MODEL 5. PLACEMENT 5. Placement Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Follow this procedure when placing pounder into its working position: WARNING Stay away from overhead or buried power lines. Arcing and possible electrocution can occur without direct contact.
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WHEATHEART - POST POUNDER S2000 MODEL 6. OPERATION 6.1. PRE-OPERATION CHECKLIST 6. Operation Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. NOTICE Ensure that pounder is attached to equipment that has sufficient capacity to tow or lift the machine. CAUTION Pounder must have both support legs securely on the ground before using machine.
6. OPERATION 6.2. DRIVES WHEATHEART - POST POUNDER S2000 MODEL • Ensure that the pounder is attached to the tractor 3-point hitch with hitch pins and secured with hairpins. • Consult local utility companies to identify the location of buried power/gas lines. WARNING Shut off and remove key or lock out power source before inspecting or servicing the machine. DRI 6.2.
WHEATHEART - POST POUNDER S2000 MODEL 6. OPERATION 6.3. LOCKOUTS 6.2.2. PTO KIT DRIVE If you use the tractor’s PTO to drive the hydraulic pump supplied in the optional PTO Kit, ensure that the pump connector is firmly fastened using the connector’s push-pin shaft lock, and that the arm of the pump assembly is secured to the tractor (e.g. at the hitch or draw bar using the attached chain. WARNING Do not connect or disconnect the PTO pump while the tractor is on.
6. OPERATION 6.4. START-UP AND BREAK-IN WHEATHEART - POST POUNDER S2000 MODEL 6.4.1. STARTUP BEFORE STARTING: • Read power unit operational manual. • Inspect hydraulic hose fittings for leaks. Tighten if necessary, and replace worn or damaged hoses. • Inspect hydraulic mount bolts for tightness. DURING THE FIRST FEW MINUTES: • Ensure unit is running properly. • Some air may be trapped in the hydraulic system; slowly activate hydraulic control valves to ensure all air is out of the system.
WHEATHEART - POST POUNDER S2000 MODEL 6. OPERATION 6.5. OPERATING THE S2000 POST POUNDER 6.5. OPERATING THE S2000 POST POUNDER Note: Remove and store all lock bars before operating. WARNING The Park brake must be engaged on tractor when pounding posts. If it is not engaged, the tractor and post pounder could move during pounder operation and injure the operator. WARNING Do not operate the post pounder unless the hydraulic return line is firmly secured and draining to the tractor’s fluid reservoir. 6.
6. OPERATION 6.5. OPERATING THE S2000 POST POUNDER WHEATHEART - POST POUNDER S2000 MODEL HUGGER OPEN, POST PLACED HUGGER CLOSED, POST SECURED Figure 6.1 Securing a Post with the Hugger 6.5.2. DRIVING A POST: 1. Use hydraulic controls to position mast in the desired position. With the post held securely in hugger, raise ballast box approximately 1’ to 2’ above the post before driving the post down. This partial stroke is used to set the post.
WHEATHEART - POST POUNDER S2000 MODEL 6. OPERATION 6.5. OPERATING THE S2000 POST POUNDER 2. For large posts: raise ballast box as much as needed to safely drive the post. For small posts: use shorter strokes because full strokes will damage small posts. 3. Continue driving the post until the desired post height is achieved. NOTICE Do not use the hugger to straighten crooked posts. Damage to the hugger may result. NOTICE Do not raise ballast box at excessive speed.
6. OPERATION 6.5.
WHEATHEART - POST POUNDER S2000 MODEL 7. MAINTENANCE 7. Maintenance Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Before performing any maintenance on this unit: • shut off and remove key or lock-out the power source, • ensure ballast box is lowered completely, and mast is secured with lock bars. Table 7.
7. MAINTENANCE 7.1. CHANGING THE OIL FILTER (PTO KIT) WHEATHEART - POST POUNDER S2000 MODEL 7.1. CHANGING THE OIL FILTER (PTO KIT) Change the hydraulic oil filter once a year (minimum), and more often according to the number of hours of use specified by the oil filter manufacturer. Wheatheart ships the S2000 Post Pounder equipped with an LHA Products SPE-15-10, 10-micron filter (rating Beta 10>2).
WHEATHEART - POST POUNDER S2000 MODEL 7. MAINTENANCE 7.3. REPLACING THE MAST SEAL 7.3. REPLACING THE MAST SEAL The mast seal kit consists of the following (see Figure 7.1): • • • • • a large O-ring (1) a small O-ring (2) a buffer (3) a polypak (4) a dust seal (5) Figure 7.1 S2000 Mast Seal Kit Note: Important: Ensure that O-rings are not twisted when placed into the cylinder mast cap. Twisted O-rings will result in a faulty seal and may cause leaks. 1.
7. MAINTENANCE 7.3.
WHEATHEART - POST POUNDER S2000 MODEL 8. STORAGE 8. Storage Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. To ensure a long, trouble-free life, the following procedure should be followed when preparing the unit for storage after the season’s use. • Lock out all power.
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WHEATHEART - POST POUNDER S2000 MODEL 9. TROUBLESHOOTING 9.
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WHEATHEART - POST POUNDER S2000 MODEL 10. APPENDIX 10.1. HYDRAULIC SYSTEM 10.Appendix 10.1. HYDRAULIC SYSTEM Figure 10.1 shows the standard S2000 hydraulic diagram, and Table 10.1 describes the hydraulic connections. Figure 10.1 S2000 Post Pounder Standard Hydraulic Diagram Table 10.1 Hydraulic Hose Connections, Standard S2000 REF 1 2 3 4 5 6 7 8 9 IM15 R1 PART NO.
10. APPENDIX 10.1. HYDRAULIC SYSTEM WHEATHEART - POST POUNDER S2000 MODEL Figure 10.2 shows the S2000 PTO Kit Hydraulic diagram, and Table 10.2 describes the hydraulic connections. Figure 10.2 S2000 Post Pounder Hydraulic Diagram, with PTO Kit Installed Table 10.2 Hydraulic Hose Connections, PTO Kit REF PART NO.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart Part of the Ag Growth International Inc. Group P.O. Box 151 902 South St. Road 32 Union City, Indiana Phone: 1-800-354-9502 or 1-765-964-4631 Fax: (765) 964-3529 Toll Free: (877) 934-0649 (Canada & USA) website: www.wheatheart.com email: sales@wheatheart.com © Ag Growth International Inc.
