TRANSFER AUGER 8”, 10”, & 13” ASSEMBLY & OPERATION MANUAL Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.
This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” TABLE OF CONTENTS 1. Introduction .......................................................................................................................... 5 2. Safety First............................................................................................................................ 7 2.1. General Safety ......................................................................................................... 8 2.2. Assembly Safety.....
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” TABLE OF CONTENTS 6. Maintenance........................................................................................................................ 6.0.1. Fluids & Lubricants ................................................................................... 6.1. Maintenance Intervals ............................................................................................ 6.2. Maintenance Procedures...........................................
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 1. INTRODUCTION 1. Introduction Congratulations on your choice of a Wheatheart Transfer Auger to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for the efficient movement of grain, pulse crops, fertilizer, or any other granular material.
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WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2. SAFETY FIRST 2. Safety First The Safety Alert symbol to the left identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Why is SAFETY important to you? Three big reasons: • Accidents disable and kill. • Accidents cost. • Accidents can be avoided.
2. SAFETY FIRST 2.1. GENERAL SAFETY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2.1. GENERAL SAFETY Important: This general safety section includes instructions that apply to all safety practices. Any instructions specific to a certain safety practice (e.g., assembly safety), can be found in the appropriate section. Always read the complete instructional sections and not just these safety summaries before doing anything with the equipment.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2. SAFETY FIRST 2.2. ASSEMBLY SAFETY • Follow good shop practices: • keep service area clean and dry • be sure electrical outlets and tools are properly grounded • use adequate light for the job at hand • Think SAFETY! Work SAFELY! 2.2. ASSEMBLY SAFETY • Read the instructions and familiarize yourself with the subassemblies and hardware making up the equipment. • The components are large, heavy, and can be hard to handle.
2. SAFETY FIRST 2.5. MAINTENANCE SAFETY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Figure 2.1 Work Area - Authorized Personnel Only 2.5. MAINTENANCE SAFETY • Before applying pressure to a hydraulic system, make sure all components are secure, hoses are in good condition, and couplings are tightly connected and undamaged.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2. SAFETY FIRST 2.6. STORAGE SAFETY • Relieve pressure from hydraulic circuit before servicing or disconnecting from tractor. • Place stands or blocks under the frame before working beneath the machine. • After maintenance is complete, replace and secure all safety guards and safety devices, and if applicable, service doors and cleanout covers. • Remove all tools and unused parts from machine before operation.
2. SAFETY FIRST 2.8. ENGINE SAFETY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2.8. ENGINE SAFETY • Be sure to stop engine and remove key or lock out power before inspecting or servicing engine • Refer to engine operation manual for further details. 2.9. TIRE SAFETY • When replacing worn tires, ensure that they meet the original tire specifications. Never undersize the replacement tire. • Let a qualified tire repair shop perform all required tire replacements.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 2. SAFETY FIRST 2.10. SAFETY DECALS Figure 2.
2. SAFETY FIRST 2.10. SAFETY DECALS WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Figure 2.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3. ASSEMBLY 3.1. GAS DRIVE TRANSFER ASSEMBLY 3. Assembly Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Augers are available in various combinations. In most cases, the following instructions will apply to all augers.
3. ASSEMBLY 3.1. GAS DRIVE TRANSFER ASSEMBLY Note: Note: 16 WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 11. Install wheel frame clamp top and bottom (12) to lower end of tube (see Figure 3.1) with four 5/16" x 1-1/2" bolts (13) and locknuts (14). Do not tighten. 12. Attach lower support tubes (24) to wheel frame clamp (12) with two 1/2" x 11/2" bolts (28) and locknuts (29). 13.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3. ASSEMBLY 3.1. GAS DRIVE TRANSFER ASSEMBLY Figure 3.1 Side View of Assembly Figure 3.
3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Figure 3.3 Figure 3.4 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY Refer to Figure 3.5 – 3.8 for assembly of Transfer Augers with hydraulic drive kits. Note: 1. Insert a 3/8” x 2” bolt (2) through the hydraulic motor shaft (1) and secure to upper auger shaft with a 3/8” locknut (3). 2. Mount hydraulic motor (1) to upper auger tube using four 3/8” x 3/4” bolts (4).
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY 2. Install a control valve (9) onto the hydraulic motor using the 5/16” Allen head bolts (10). Install hydraulic fittings into the control valve (see Figure 3.6). 8”, 10”, AND 13” MODELS: 1. Attach axle (12) to tube (11) with four 5/16" x 1-1/2" bolts (16) and locknuts (17) (see Figure 3.5 A). Locate the axle band so that the hopper is 1/2" (1.27 cm) off the ground. 2.
3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 4. Attach upper (33) and lower (32) support tubes to axle (34) by sliding over axle shaft. 5. Mount tire and rim (35) on axle (34) and secure with cotter pin (37) and 3/4" flat washer (36). 6. Install upper support tubes (33) to tube support (25) with a 1/2" x 6" bolt (38), 1/2" Figure 3.6 flat washer (40), and 1/2" locknut (39). 7.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY Figure 3.
3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3.3. ELECTRIC DRIVE TRANSFER ASSEMBLY Note: Refer to Figure 3.9 and 3.10 for assembly of Transfer Augers with electric drive kits. Belts and pulleys NOT provided. You must supply your own. AUGER SIZE 10” B55 BELT 4.2” PULLEY QTY. 2 1 Note: 1. Install wheel frame clamp top and bottom (5) to tube (1) but don’t tighten, (see Figure 3.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 3. ASSEMBLY 3.2. HYDRAULIC DRIVE TRANSFER ASSEMBLY Figure 3.9 Figure 3.
3. ASSEMBLY 3.2.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 4. TRANSPORT & PLACEMENT 4.1. TRANSPORT 4. Transport & Placement Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 4.1. TRANSPORT 1. When moving the Transfer Auger from location to location, place the unit on a transport vehicle and tie down securely. DO NOT tow behind a vehicle.
4. TRANSPORT & PLACEMENT 4.2.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 5. OPERATION 5.1. OPERATOR CONTROLS 5. Operation Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 5.1. OPERATOR CONTROLS The transfer auger controls are located as shown in Figure 5.1. Please refer to engine manual for engine controls. IM2 R2 Figure 5.
5. OPERATION 5.2. DRIVES & LOCKOUTS WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 5.2. DRIVES & LOCKOUTS Correct operation of this unit requires pre-inspection of the drive system, operator knowledge on how to shut down the system, and a general monitoring of the system during operation. GAS ENGINE DRIVE SYSTEM Before starting the engine, ensure that: • • • • The gas tank is properly closed. The belt release is disengaged. The area surrounding auge is properly ventilated.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 5. OPERATION 5.3. OPERATING PROCEDURES WARNING Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately. • Relieve pressure before disconnecting hydraulic lin. • Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks. 5.3. OPERATING PROCEDURES 5.3.1. BREAK-IN PERIOD Your auger does not require an elaborate break-in.
5. OPERATION 5.3. OPERATING PROCEDURES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” • Check that drive belts are not frayed or damaged, and that they are properly adjusted and aligned. • Ensure auger wheels are chocked. • See that the discharge spout and intake area are free of obstructions. • Ensure that operators are aware of safety precautions. NORMAL START-UP 1. Start the power source. 2. GAS/HYDRAULIC DRIVES: Increase the augering speed to achieve the desired speed.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 5. OPERATION 5.3. OPERATING PROCEDURES 5.3.3. RESTARTING WITH A FULL TUBE The tube may be filled with material if the machine is shut down inadvertently or for an emergency. It is recommended that you restart with the following procedure: 1. With the power source locked out, remove as much of the grain as possible from the tube and intake. 2. GAS/HYDRAULIC DRIVE: Dis-engage belt and engage the power source and run it at half speed.
5. OPERATION 5.3. OPERATING PROCEDURES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 5.3.5. CLEANOUT Note: 32 1. Run the unit to clean out the majority of the grain. 2. Shut down and lock out the power source. 3. Clean grain from the auger and hopper, and dump it into a container. Transfer can be tipped sideways to assist in fully cleaning unit on electric and hydraulic models only.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6. MAINTENANCE 6. Maintenance Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. This unit has been designed and manufactured to meet the highest standards while requiring minimal maintenance. Following a careful service and maintenance program will provide many years of trouble-free service.
6. MAINTENANCE 6.1. MAINTENANCE INTERVALS WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6.1. MAINTENANCE INTERVALS Details of service are listed in Section 6.2. Table 6.1 Visually inspect the unit. Check engine oil level. Check air filter. Service belts. Grease machine. Check gearbox oil level (gas models). Clean machine. Service engine (gas & electric models). Change gearbox oil.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6. MAINTENANCE 6.2. MAINTENANCE PROCEDURES • Examine tires for gashes, uneven wear, or loss of air pressure. • Inspect auger shaft bushing for unusual wear or discoloration. Orientation of bushing will vary depending on model. Figure 6.
6. MAINTENANCE 6.2. MAINTENANCE PROCEDURES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6.2.2. GREASE MACHINE Important: Original equipment bearings used by Wheatheart are sealed units and will not accept grease. 1. 2. 3. 4. Lock out all power. Grease points on the machine are shown by arrows in Figure 6.2. Use the grease recommended in Section 6.0.1. Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit. 5.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6. MAINTENANCE 6.2. MAINTENANCE PROCEDURES 6.2.4. INSPECT HYDRAULIC HOSE & COUPLER Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Replace the hose or tighten/replace the fitting if a leak is found. WARNING Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately. • Relieve pressure before disconnecting hydraulic line.
6. MAINTENANCE 6.2. MAINTENANCE PROCEDURES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 6.2.8. REPLACING BELTS (GAS & ELECTRIC DRIVES) 1. 2. 3. 4. 5. 6. Lock out all power. Remove guard to allow access to belts. Disengage motor mount handle (gas only) and remove belts. The new auger belts can now be put in place. Follow procedure below for tightening belts. Re-attach guards. 6.2.9.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Note: IM2 R2 6. MAINTENANCE 6.2. MAINTENANCE PROCEDURES belts, loosen the over-center handle, motor mount clamp, and wheel frame clamp. Slide each clamp toward the spout approximately 1/2" and tighten nuts (see Figure 6.5). Test belt to ensure it no longer slips, repeat if necessary. Refer to “Assembly” on page 15 for further details if required.
6. MAINTENANCE 6.2.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 7. STORAGE 7. Storage Warning: Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. To ensure a long, trouble-free life, the following procedure should be followed when preparing the unit for storage after the season’s use: • Lock out all power.
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WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 8. TROUBLESHOOTING 8. Troubleshooting The following table lists the causes and solutions to some potential problems you may encounter in operating your machine. Table 8.1 PROBLEM The auger does not turn. The horizontal auger will not turn. Auger is noisy. Low material augering rate.
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WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 9. APPENDIX 9.1. BOLT TORQUE VALUES 9. Appendix 9.1. BOLT TORQUE VALUES The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torque specified in the chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as your guide. Replace hardware with the same strength bolt. Table 9.
9. APPENDIX 9.1. BOLT TORQUE VALUES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Table 9.2 Metric Bolt Torque BOLT DIAMETER M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 (Nm) (lb-ft) (Nm) (lb-ft) 0.5 3 6 10 25 50 90 140 225 435 750 0.4 2.2 4 7 18 37 66 103 166 321 553 1.8 4.5 9 15 35 70 125 200 310 610 1050 1.3 3.
WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” 9. APPENDIX 9.1. BOLT TORQUE VALUES 9.2. SPECIFICATIONS Important: Wheatheart Manufacturing reserves the right to change specifications without notice. Table 9.3 Tube Size CAPACITIES Unloading Rate 9” POLY 9” (22.9 cm) 8” HYD 8” (20.3 cm) 8” ELEC 8”(2 0.3 cm) 8” GAS 8” (20.
9. APPENDIX 9.1. BOLT TORQUE VALUES WHEATHEART MANUFACTURING - TRANSFER AUGER 8”, 10”, & 13” Table 9.4 Unloading Rate Up to 6000 Bu/hr (106m3/hr) Up to 6000 Bu/hr (106m3/hr) Up to 6000 Bu/hr (106m3/hr) Up to 9000 Bu/hr (317m3/hr) DIMENSIONS 3’ X 4’ (91.4 cm X 121.9 cm) 12” (30.5 cm) 10’ (3.05 m) 24” (61.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart Part of the Ag Growth International Inc. Group P.O. Box 39 Rosenort, Manitoba, Canada R0G 1W0 Phone: (866) 467-7207 (Canada & USA) Fax: (866) 768-4852 website: www.wheatheart.com email: sales@wheatheart.com © Ag Growth International Inc.
