POWER SWING MANUAL ELECTRIC AND HYDRAULIC ASSEMBLY & OPERATION MANUAL Read this manual before using product. Failure to follow instructions and safety precautions can result in serious injury, death, or property damage. Keep manual for future reference.
This product has been designed and constructed according to general engineering standardsa. Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice. For your convenience, we include this sign-off sheet so you can record your periodic reviews.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC TABLE OF CONTENTS 1. Safety .................................................................................................................................... 1.1. General Safety Information ...................................................................................... 1.2. Assembly Safety....................................................................................................... 1.3. Operational Safety.............................
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 4 30802 R0
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 1. SAFETY 1.1. GENERAL SAFETY INFORMATION 1. Safety 1.1. GENERAL SAFETY INFORMATION The Safety Alert symbol identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety messages. Why is SAFETY important? • Accidents disable and kill. • Accidents cost. • Accidents can be avoided.
1. SAFETY 1.2. ASSEMBLY SAFETY WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and anyone else who is going to work around the equipment understands all procedures and related SAFETY information contained in this manual. Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around you. Make these practices a working part of your safety program.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 1. SAFETY 1.3. OPERATIONAL SAFETY Figure 1.
1. SAFETY 1.4. MAINTENANCE SAFETY WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 1.4. MAINTENANCE SAFETY • Shut down and lock out all power before attempting maintenance of any kind. If applicable, disconnect PTO driveline from tractor or hydraulic hoses on units with hydraulic drive hoppers. • After maintenance is complete, replace and secure all safety guards and safety devices, and if applicable, service doors and cleanout covers.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 1. SAFETY 1.6. SAFETY DECALS 5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper. 1.6.2. SAFETY DECAL LOCATIONS Replicas of the safety decals that are attached to the equipment are shown in the figure(s) that follow.
1. SAFETY 1.6.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2. ASSEMBLY 2.1. INSTALLATION PREPARATION 2. Assembly WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Before starting assembly of your new Power Swing, please read the following instructions carefully and familiarize yourself with all the sub-assemblies and hardware.
2. ASSEMBLY 2.2. POWER SWING COMPONENTS WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2.2. POWER SWING COMPONENTS Identify Power Swing components. Figure 2.2 Electric Power Swing Components Figure 2.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2. ASSEMBLY 2.3. POWER SWING ASSEMBLY 2.3. POWER SWING ASSEMBLY 2.3.1. ASSEMBLE BOTTOM CLAMP TO POWER SWING ASSEMBLY 1. Assemble bottom clamp onto Power Swing assembly, as shown in Figure 2.4. The long side of the clamp must face away from the wheels. 2. Use two 5/8” x 1-1/2” bolts (19590) and locknuts (19600) for the pivot point (at the front of the clamp).
2. ASSEMBLY 2.4. ELECTRIC POWER SWING (OPTION) WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2.3.3. ASSEMBLE THE POWER SWING TO THE TUBE 1. Place the wheeled Power Swing underneath the swing tube. Position the Power Swing axle so that the bottom clamp is on the same inclination as the swing tube (see Figure 2.6 for clarification). Move the Power Swing down the swing tube as far as possible (as close to the intake hopper as possible). 2.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2. ASSEMBLY 2.4. ELECTRIC POWER SWING (OPTION) RECEIVER BOX LONG CABLE SHORT CABLE Figure 2.7 Receiver Box 4. The electrical cables are pre-installed to the receiver box. Uncoil the shorter, 4’ electrical cable and identify the positive and negative wires by referring to Figures 2.8 and 2.10. The positive wire has a red boot and printing on it. 5. Attach the wires to the motor terminals on the Power Swing as shown in Figures 2.8 and 2.10.
2. ASSEMBLY 2.4. ELECTRIC POWER SWING (OPTION) WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC ELECTRIC MOTOR NEGATIVE WIRE CONNECTS TO NEGATIVE MOTOR TERMINAL. LONG ELECTRICAL CABLE CONNECTS TO TRACTOR CHASSIS AND BATTERY. POSITIVE WIRE WITH RED BOOT CONNECTS TO POSITIVE MOTOR TERMINAL. SHORT ELECTRICAL CABLE CONNECTS TO ELECTRIC MOTOR ON POWER SWING. NEGATIVE WIRE CONNECTS TO TRACTOR CHASSIS. POSITIVE WIRE WITH CIRCUIT BREAKER CONNECTS TO POSITIVE BATTERY TERMINAL. Figure 2.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2. ASSEMBLY 2.5. HYDRAULIC POWER SWING (OPTION) 9. Attach the positive wire directly to the positive terminal on the tractor battery and the negative wire to the tractor chassis as shown in Figure 2.10. The negative terminal on the tractor battery should also be grounded to the chassis. There are 5/16” lugged terminals supplied with the kit. NOTICE If these electrical cables are not hooked up properly the electric controller will be damaged.
2. ASSEMBLY 2.5. HYDRAULIC POWER SWING (OPTION) WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 6. Secure the hose by bending the half-clamp retainer clips closed with a hammer. See Figure 2.11 for clarification. 7. Install Pioneer couplers onto the other end of the long hydraulic hoses. 8. Install hose extensions if required. HYDRAULIC CONTROL VALVE ASSY HALF-CLAMP RETAINER CLIPS HYDRAULIC MOTOR Figure 2.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 2. ASSEMBLY 2.5. HYDRAULIC POWER SWING (OPTION) 2.5.1. RELIEF VALVE (FOR CLOSED CENTER ONLY) In some cases, the control valve will squeal when it is in neutral position. To correct this, adjust the relief valve: • Remove the acorn nut and turn the adjusting screw.
2. ASSEMBLY 2.5.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 3. OPERATION 3. Operation WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Operators must observe safety procedures at all times and follow the pre-operational checklist before each start-up.
3. OPERATION 3.1. ELECTRIC POWER SWING OPERATION WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 3.1. ELECTRIC POWER SWING OPERATION Note: Important: Remotes will be programmed from the factory—to reprogram your remote (or to add additional remotes, please see the Appendix. Registering more than one remote transmitter to a single Power Swing is acceptable but registering one remote transmitter to multiple Power Swings is not recommended. 1.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 3. OPERATION 3.2. HYDRAULIC DRIVE GREEN “ON” BUTTON Figure 3.2 Remote Transmitter 3.2. HYDRAULIC DRIVE 1. Check in your tractor manual or with your dealer regarding the correct type of coupler to use on your Power Swing hoses. Clean hose end and apply a thread sealant before securing to coupler. 2. Ensure that the hydraulic lines are properly connected and secure. CAUTION Do not disconnect coupler under pressure.
3. OPERATION 3.3. HYDRAULIC POWER SWING OPERATION WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 3.3. HYDRAULIC POWER SWING OPERATION 1. For tractors with open-center systems: idle tractor down to achieve 4-5 gpm (gallons per minute) to ensure a controlled speed. 2. For tractors with close-center systems: Ensure that the supplied plug is installed in valve port, as shown in Figures 2.12 and 2.13. Adjust the tractor’s output flow using the flow control lever to achieve 4-5 gpm.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 4. MAINTENANCE & STORAGE 4.1. MAINTENANCE PROCEDURES 4. Maintenance & Storage 4.1. MAINTENANCE PROCEDURES Please follow the guidelines below. Area General General Drive Chain Maintenance Procedures While auger is in use, observe the pre-operational checklist on page 21 of the Operation section. Check all operating, lifting, and transport components. Replace damaged or worn parts before using auger.
4. MAINTENANCE & STORAGE 4.2. STORAGE PROCEDURE WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 4.2. STORAGE PROCEDURE TO PROTECT POWER SWING IN STORAGE DURING THE OFF-SEASON: 1. Raise wheels to full up position. 2. Clean out axle assembly and lubricate chains with a light coating of oil. 3. Inspect unit for damage and note any repairs required. Order replacement parts from your dealer. 4. Check tire pressure and inflate to 24 psi (165 kPa). TO PREPARE FOR USE AFTER STORAGE: Important: 26 5.
WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC 5. APPENDIX 5.1. REMOTE TRANSMITTER INSTRUCTIONS 5. Appendix 5.1. REMOTE TRANSMITTER INSTRUCTIONS 1. RESET button activates the receiver 1 and the keypad function buttons. This button is green with no markings and 2 functions as the ON button. 2. STOP button switches off the receiver and the keypad function buttons. This 3 button is red with an exclamation point and functions as the OFF button. 3.
5. APPENDIX 5.1. REMOTE TRANSMITTER INSTRUCTIONS WHEATHEART - POWER SWING MANUAL ELECTRIC AND HYDRAULIC TO REGISTER TWO TRANSMITTERS TO A RECEIVER: Note: 28 1. Switch OFF or disconnect the power to the receiver. 2. Switch ON or reconnect the power to the receiver. This opens a 20 second registration window in the receiver processor. 3. Immediately PRESS and HOLD the RESET button on the FIRST transmitter (see Figure 5.2) for a minimum of 5 seconds or until the FAULT LED illuminates. 4.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
Wheatheart Part of the Ag Growth International Inc. Group P.O. Box 39 Rosenort, Manitoba, Canada R0G 1W0 Phone: (866) 467-7207 (Canada & USA) Fax: (866) 768-4852 website: www.wheatheart.com email: sales@wheatheart.com © Ag Growth International Inc.
