064_03 Instructions for installation, use and maintenance GAS KITCHENS AGB 483/WP • AGB 492/WP AGB 484/WP • AGB 493/WP AGB 486/WP • AGB 494/WP AGB 485/WP • AGB 490/WP AGB 495/WP • AGB 499/WP AGB 500/WP • AGB 356/WP AGB 489/WP • AGB 491/WP AGB 488/WP • AGS 775/WP ADN 019/WP • ADN 021/WP 07/2007
CHARACTERISTICS Supplied by: Date: Customer Service: FAX e-mail 064_03 - GAS KITCHENS 07/2007 2 · 26
INDEX 1 Diagram 4 2 Features of the appliances 9 3 Technical data 5.3.8 Heating elements (electric oven GN 1/1) 5.3.9 Heating elements (electric oven GN 2/1) 5.3.10 Fan for electric and gas ovens GN 1/1 5.3.11 Solid top burner 5.3.12 Solid top tap 5.3.13 Solid top pilot burner 5.3.14 Solid top ignition plug 5.3.15 Solid top thermocouple 9-10 4 Installation instructions 4.1 Safety rules 4.2 Structure, framework and safety devices of the appliances 4.2.1 Cooking zone 4.2.
1 - DIAGRAM AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP 800 400 700 1/2" 970 1/2" 53 294 300 900 150 1/2" 21 21 53 53 100 150 21 53 694 52 506 142 AGB 484/WP - AGB 486/WP AGB 492/WP - AGB 493/WP ADN 021/WP 295 6.0 kW 390 4.0 kW 680 480 6.0 kW 590 390 350 4.0 kW 310 200 6.0 kW 1/2" 4.0 kW 3/4" 1/2" 255 310 220 200 200 400 200 AGB 483/WP 800 4.0 kW Ø 100 mm 6.
1 - DIAGRAM AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP AGB 494/WP - AGB 485/WP AGB 495/WP - ADN 019/WP 1200 700 300 1/2" 970 900 1/2" 150 21 100 150 21 53 1094 53 52 706 142 AGB 490/WP 1200 1200 1/2" 21 53 1094 1/2" 21 21 53 53 21 1094 53 AGB 494/WP - AGB 485/WP AGB 495/WP - AGB 490/WP ADN 019/WP 480 4.0 kW 4.0 kW 6.0 kW 6.0 kW 4.0 kW 4.0 kW 390 1/2" 310 220 200 400 400 4.0 kW 6.
1 - DIAGRAM AGB 499/WP AGB 499/WP 140 400 AGB 500/WP 800 6.0 kW 53 294 53 53 694 53 4.0 kW 200 200 AGB 499/WP - AGB 500/WP AGB 500/WP 140 700 340 270 6.0 kW 55 4.0 kW 700 35 6.0 kW 4.0 kW 4.0 kW Ø 100 mm 200 6.0 kW Ø 120 mm 200 400 140 4.0 kW 4.0 kW 1200 6.0 kW 700 53 6.0 kW 200 4.0 kW 400 1094 53 4.
1 - DIAGRAM T 220 AGB 491/WP 695 G 52,5 1095 6.0 kW 52,5 1095 700 700 6.0 kW 4.0 kW 280 ±1 G 4.0 kW 140 165 13,5 ±1 52,5 38 ±2 13,5 ±1 52,5 38 ±2 G AGB 481/WP 465 465 900 900 220 50 50 T 200 1200 800 AGB 489/WP AGB 491/WP 4.0 kW Ø 100 mm 6.
1 - DIAGRAM T 465 465 875 875 220 220 50 50 T AGS 775/WP 52,5 1095 140 140 13,5 ±1 52,5 52,5 1095 6.0 kW 4.0 kW 4.0 kW 170 280 ±2 G 280 ±1 G 280 700 6.0 kW 700 250 695 38 ±2 13,5 ±1 52,5 38 ±2 G G AGB 488/WP 200 800 1200 4.0 kW Ø 100 mm 6.
2 - CHARACTERISTICS OF THE APPLIANCES These appliances are used for professional purposes. Installation, repair and use must be carried out by expert personnel. These instructions for installation are for our gas kitchens set up for the category in the table on page 10. The data plate is located on the front part of the appliance (on the control panel).
3 - TECHNICAL DATA TABLE 1 Model X Ø 100 Y Ø 120 Solid Gas oven Gas range GN 1/1 Gas oven GN 2/1 Gas oven MAXI Category II2H3+ Construction type A Air necessary for combustion m3/h 8 12 16 7.5 16 24 Nominal thermal power kW 4.0 6.0 8.0 3.6 7.8 12.0 Minimum thermal power kW 1.2 1.8 5.5 0.75 - - Overall thermal power (gas) Hour consumption G20 m3/h G25 m3/h G30/G31 kg/h AGB 499/WP 10.0 kW 1,06 - 0,78 AGB 483 - 493 - 486 - 500/WP 20.
4 - INSTALLATION INSTRUCTIONS 4.1 Safety rules • Only a local gas utility technician is authorized to carry out gas installations and connections. The statutory regulations (applied in Germany VDE, Austria ÖVE, Switzerland SEV, etc.) and connection conditions performed by the gas utility must be strictly observed. • Connection to a power balance system for the installation in a wall is provided for through a connection point. Adhere to current local legal requirements for connection.
4 - INSTALLATION INSTRUCTIONS If the type of gas indicated on the data plate of the appliance does not correspond to the gas which is present, refer to the paragraph "Conversion and adaptation". 4.3.
5 - SET-UP FOR OPERATION Fig. 1 A 3 2 1 4 5 8 6 18 7 17 14 22 0 10 9 21 5.1.4 Power check with volumetric method 5.1.6 Check of pilot flame Using a gas meter and a stopwatch, you can read the volume of gas output per time unit. The correct volume corresponds to the value "E" expressed in litres/hour (l/h) or litre/minute (l/min).
5 - SET-UP FOR OPERATION Fig. 2A 18 19 9 15 17 13 3 2 4 11 12 A 14 16 Fig. 2B 19 18 2 15 6 14 3 9 16 Fig.
5 - SET-UP FOR OPERATION 5.1.9 Operator training • Explain and show the user how the machine works according to the instructions, and hand him this manual. • Remind the user that any structural alterations or any building modification or renovation may affect the combustion air supply, thus requiring a second operation check. 5.1.
5 - SET-UP FOR OPERATION Fig. 3A Fig. 3B 3 2 6 3 6 2 4 1 5 5 2 3 4 AX M 1 7 23 4 5.2 Maintenance 6 7 5 1 5 67 0 5.3 Replacing parts Attention! Before doing any repair or maintenance work, unplug the appliance.
5 - SET-UP FOR OPERATION 5.3.7 Gas oven main burner (Fig. 2A) 5.3.11 Solid top burner (40, Fig. 5) Unscrew the fastening screw (19) of the main burner and replace it with a new one. See also oven burner cleaning, para. 6.7). After any maintenance or repair work, replace the control panel and the lower panel. After replacing gas input components, check operation again and test for leakage. Remove the cast-iron plate and the control panel after loosening the visible screws.
6 - INSTRUCTIONS FOR USE 6.1 Safety, cleaning and repair rules • This appliance is used for the preparation of meals at industrial level. Usage and cleaning can be carried only by expert personnel. Maintenance and repair can be carried out only by skilled technical personnel. • These indications must be communicated to all those concerned during internal training. • Attention! This appliance must be constantly watched over when being used! • Grease and overheated oil can catch fire.
6 - INSTRUCTIONS FOR USE Fig. 4B 2 1 3 4 5 3 0 0 50 3 100 300 0 15 0 25 200 8 6.3.3 Lighting gas oven GN 1/1 (Fig. 3B) Turn on the switch located up the line from the unit. Press the knob and turn it to the left until the spark position (5). Hold the knob down and at the same time press the piezo ignition button (6) repeatedly. Hold the knob down for 15-20 seconds after the burner lights, which can be observed through the hole in the bottom of the cooking chamber (with the door open). 6.3.
6 - INSTRUCTIONS FOR USE 6.7 Turning the appliance off in case of breakdown In case of breakdown, shut down the appliance as instructed in the paragraph "Shutdown". In case of breakdown, close the connecting cock of the unit. Disconnect the appliance from the power mains. 6.7.1 What to do in case of failure or prolonged period of disuse When the appliance is not to be used for a long time, clean thoroughly, close the gas cock and switch off any electric power.
6 - INSTRUCTIONS FOR USE NOTE Fig.
6 - INSTRUCTIONS FOR USE 6.9.3 The 2002/96/EC (WEEE) Directive: information to users This informational note is meant only for owners of equipment marked with the symbol shown in Fig.
7 - APPENDIX: ELECTRICAL DIAGRAMS AGB 493/WP • AGB 495/WP R T C P3 P4 2 5 1 P5 6 P6 7 P1 2 G 1 3 P2 4 RC RG ~ MV RV RS L N A A C R G RC Terminal board Commutator Green indicator light Yellow indicator light Top heating element 064_03 - GAS KITCHENS RG RS RV MV T Grill heating element Bottom heating element Fan heating element Motorized fan Thermostat 07/2007 23 · 26
7 - APPENDIX: ELECTRICAL DIAGRAMS AGB 486/WP ADN 019/WP • ADN 021/WP H1 1 H2 2 3 4 5 6 R1 5 6 7 2 1 3 R2 4 1 B2 P3 P4 P6 2 3 4 5 6 P2 P5 1 2 3 4 B1 mA L1 L 2 L 3 N F2 F1 P1 P2 P3 P4 PE 400 V 3N ~ 8.48 A 1 2 3 4 R1/R2 mA 1 2 3 4 5 6 1 2 3 4 5 6 L1 L 2 L 3 230 V 3 ~ 14.75 A 3 2 1 1 0 B2 2 L1 5 6 7 P3 P4 P5 2 1 P6 3 3 4 mA R1/R2 N 4 P2 230 V ~ 25.7 A Connected power: 5.
7 - APPENDIX: ELECTRICAL DIAGRAMS AGB 486/WP ADN 019/WP • ADN 021/WP 1 PE 2 3 4 R1/R2 mA 1 2 3 4 5 6 1 2 3 4 5 6 L1 L 2 L 3 230 V 3 ~ 14.75 A mA B1 F1 F2 H1 H2 R1 R2 Terminal board Switch Thermostat Temperature limiter Green indicator light Orange indicator light Upper heating elements Lower heating elements 1 2 L1 3 4 mA R1/R2 N 230 V ~ 25.
WARNING THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR ANY INACCURACIES IN THIS BOOKLET DUE TO COPYING OR PRINTING ERRORS. DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT, THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY CHANGES DEEMED NECESSARY. THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED. THIS DOCUMENTATION IS ONLY INTENDED FOR QUALIFIED TECHNICIANS WHO ARE AWARE OF THE RESPECTIVE SAFETY REGULATIONS. WHIRLPOOL EUROPE srl V.
