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1 To The Owner Thank You Thank you for purchasing your new equipment. It was carefully engineered to provide excellent performance when properly operated and maintained. The manufacturer reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Important Safe Operation Practices 2 WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol.
16. Mow only in daylight or good artificial light. Do: 17. Never carry passengers. 1. 18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 3. Use slow speed.
2. b. Be alert and turn machine off if a child enters the area. c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the path of the machine. f.
. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. 9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage.
Safety Symbols This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate. Symbol Description READ THE OPERATOR’S MANUAL(S) Read, understand, and follow all instructions in the manual(s) before attempting to assemble and operate DANGER— ROTATING BLADES Never carry passengers. Never carry children, even with the blades off.
SECTION 2 — IMPORTANT SAFE OPERATION PRACTICES d line (repr esent s a 15 ° slop e) WARNING! Do not operate your lawn mower on such slopes. Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. Operate riding mowers up and down slopes, never across the face of slopes. Use this page as a guide to determine slopes where you may not operate safely.
3 Assembly & Set-Up Tractor Set-Up NOTE: This Operators Manual covers a range of product specifications for various models. Characteristics and features discussed and/or illustrated in this manual may not be applicable to all models. The manufacturer reserves the right to change product specifications, designs and equipment without notice and without incurring obligation.
Attaching The Steering Wheel Attaching The Seat If the steering wheel for your tractor did not come attached, the hardware for attaching it has been packed within the steering wheel, beneath the steering wheel cap. Carefully pry off the steering wheel cap and remove the hardware. If the seat for your tractor was not attached at the factory, follow the applicable instructions below to attach it. NOTE: There are two different syles of steering wheel caps. Styles vary by model. 1.
Mulch Plug (optional) Setting the Deck Gauge Wheels (if so equipped) Note: See the Attachments & Accessories section if you would like information regarding adding a mulching system for your model of tractor. Move the tractor on a firm and level surface, preferably pavement, and proceed as follows 1. Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting (any of the six different cutting height notches on the right fender). 2.
4 Controls and Features 1BSLJOH #SBLF -FWFS "NNFUFS #SBLF 1FEBM 5ISPUUMF $IPLF -FWFS *HOJUJPO 4XJUDI .PEVMF 4QFFE $POUSPM -FWFS 150 Blade Engage -FWFS %FDL -JGU -FWFS 'JHVSF Lawn Tractor controls and features are illustrated in Fig 4-1 and described on the following pages. 8"3/*/( Read and follow all safety rules and instructions in this manual, including the entire Operation section, before attempting to operate this machine.
Throttle Control Lever The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine and, on some models, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Fig. 4-2. &!34 On -JHIUs " Start #(/+% &!34 B On -JHIUs 3,/7 3,/7 On 'JHVSF Start *.
To stop the engine, turn the ignition key counterclockwise to the OFF position. See Fig. 4-3B. Ignition Switch Module To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired. The headlights will be activated in the Normal (and Reverse Caution Modes). To stop the engine, turn the ignition key counterclockwise to the OFF position. See Fig. 4-3C.
5 Operation Models with Reverse Caution Mode t With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the PTO (blade engage) lever is moved into the engaged (ON) position with the speed control in Reverse. 8"3/*/( Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.
Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged. 3. Engage the tractor’s parking brake. 4. Activate the choke control. 5. Always look down and behind before and while backing to make sure no children are around. 5. 6. After resuming forward motion, return the key to the NORMAL MOWING position. Turn the ignition key clockwise to the START position. After the engine starts, release the key.
4. The lawn tractor is brought to a stop by depressing the brake pedal. 5. Set the parking brake by fully depressing the brake pedal and keeping it depressed while placing the parking brake lever in the ON position. Release the brake pedal to allow the parking brake to engage. 8"3/*/( Before leaving the operator’s position for any reason, disengage the blades, place the speed control lever in neutral, engage the parking brake, shut engine off and remove the key. *.
Moving The Tractor Manually Your tractor’s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Activating this valve forces the fluid in the transmission to bypass its normal route, allowing the rear tires to “freewheel.” To engage the hydrostatic relief valve, proceed as follows: 1. Locate the hydrostatic bypass rod in the rear of the tractor. See Fig. 5-2. 2.
6 Maintenance & Adjustments NOTE: The oil filter should be changed at every oil change interval. To complete an oil change, proceed as follows: Maintenance 8"3/*/( Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. 1. Run the engine for a few minutes to allow the oil in the crankcase to warm up.
7. Replace the oil filter as instructed in the Kohler Owner’s Manual. 8. Refill the engine with new oil. Refer to the Engine Operator/Owner Manual packed with your unit for information regarding the quantity and proper viscosity of motor oil. Cleaning Battery Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits.
*.1035"/5 After cleaning your deck with the Deck Wash Deck Wash System™ If your tractor’s deck is equipped with a water port on its surface as part of its Deck Wash System™, follow these instructions to utilize this feature. Use the Deck Wash System™ to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING: 1. System™ , return to the operator’s position and engage the PTO.
Side to Side If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows: 1. With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. 2. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground.
Maintenance Schedule Before Each use Clean Hood/Dash Louvers Check Engine Oil Level Check Air Filter for Dirty, Loose or Damaged Parts Every 10 Hours Every 25 Hours Every 50 Hours Replace Air Filter Element Change Engine Oil and Replace Oil Filter Lube Front Axles and Rims Clean Engine Cooling Fins Lube Pedal Pivot Points Prior to Storing Clean and Re-oil Air Filter’s Foam Pre-cleaner Clean Battery Terminals Every 100 Hours Check Spark Plug Condition & Gap Repl
7 Service 5. Cutting Deck Removal NOTE: Models equipped with a 38-inch deck have one deck idler pulley. Models equipped with a 42- and 46-inch deck have two deck idler pulleys. To remove the cutting deck, proceed as follows: 1. Place the PTO (Blade Engage) lever in the disengaged (OFF) position and engage the parking brake. 2. Lower the deck by moving the deck lift lever into the bottom notch on the right fender. 3.
7. On 42” & 46” Decks: Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. Pull the deck support pin outward to release the deck from the deck lift arm. See Fig. 7-3. 11. Carefully remove the PTO cable from the rear of the cutting deck by removing the hair pin clip which secures it. Remove the spring from the deck idler bracket. See Fig. 7-5 on the next page. %FDL -JGU "SN %FDL 4VQQPSU 1JO 'JHVSF 8.
Jump Starting Cutting Blades 8"3/*/( Never jump start a damaged or frozen battery. Be certain the vehicles do not touch, and ignitions are off. Do not allow cable clamps to touch. 1. 8"3/*/( Shut the engine off and remove ignition key before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade. Connect positive (+) cable to positive post (+) of your tractor’s discharged battery. 2.
6. Route the new belt as shown in and Fig. 7-9. 7. Remount the belt guards removed earlier. For 42” & 46” Decks To change or replace the deck belt on your tractor, proceed as follows: 1-5 /8 in ch ( 1. Remove the deck as instructed earlier in this section. 2. Remove the belt covers by removing the hex washer screws that fasten them to the deck. See Fig. 7-8. )FY 8BTIFS 4DSFXT min .
38-Inch Deck &OHJOF 1VMMFZ *EMFS #SBDLFU %FDL *EMFS 1VMMFZ 'JHVSF 42 & 46-Inch Deck 'JHVSF SECTION 7— SERVICE
8 Troubleshooting Problem Engine fails to start Cause Remedy 1. PTO/Blade engaged. 1. Place knob (or lever) in disengaged (OFF) position. 2. Spark plug wire disconnected. 2. Connect wire to spark plug. 3. Fuel tank empty, or stale fuel. 3. Fill tank with clean, fresh (less than 30 days old) gas. 4. Choke not activated. 4. Place the throttle control in CHOKE position. 5. Faulty spark plug. 5. Clean, adjust gap or replace plug. 6. Blocked fuel line. 6. Clean fuel line and replace fuel filter.
9 Attachments & Accessories The following attachments and accessories are compatible for Model Series 700 Lawn Tractors. See the retailer from which you purchased your tractor, an authorized Service Dealer or phone (800) 668-1238 for information regarding price and availability. $"65*0/ Model Series 700 Lawn Tractors are NOT designed for use with any type of ground-engaging attachments (e.g. tiller or plow). Use of this type of equipment WILL void the tractor’s warranty.
Replacement Parts DESCRIPTION PART NO.
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2008 lawn mower. In California, new lawn mowers must be designed, built and equipped to meet the State’s stringent anti-smog standards.
WARRANTED PARTS: The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part.
THREE YEAR LIMITED WARRANTY The limited warranty set forth below is given by MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “MTD”).
