Install Instructions

ManualsBrandsWhite Rodgers ManualsHeating SuppliesAll-Spark Universal Intermittent Pilot/Direct Spark 24V Ignition Module

OPERATING TEMPERATURE RANGE

-40° to 176°F (-40° to 80°C)

HUMIDITY RANGE:

5 to 95% relative humidity (non-condensing)

MOUNTING AND INSTALLING:

When installing control, leave at least ¼ in. clearance between

sides of control and grounded metal.

TIMINGS:

For pre-purge, inter-purge, post-purge, ignition, and lockout

timings, see Table 1 on page 3.

GASES APPROVED:

Natural, Manufactured, Mixed, Liquid Petroleum, and LP Gas

Air Mixtures.

PART NO. 37-7822002

2116

INSTALLATION INSTRUCTIONS

emerson.com/white-rodgers

24V Non-Integrated Spark Ignition Module

ALL-SPARK

™

50D50U-843

DESCRIPTION

The All-Spark

50D50U-843 is a non-integrated 24V single stage

spark ignition module. This control is designed to replace either

24V Intermittent Pilot (IP) or 24V Direct Spark Ignition (DSI)

applications. Additional modications can be made to replace

applications with a rollout switch or edge card harness.

The control is factory set to match Honeywell S8610U Intermittent

Pilot default settings (See Table 1). To replace Fenwal,

Robertshaw, Johnson Controls, BASO, Camstat and other valid

part numbers, additional conguration through the White-Rodgers

Connect Mobile App or 7-segment display is available.

Agency: ANSI Z21.20 certied through UL

TABLE OF CONTENTS

Item Page No.

Electrical Specications 1

White-Rodgers Connect 2

7-Segment Conguration 2

Table 1: Conguration Menu Options 3

Mounting and Wiring 4

Replacing Honeywell S8610U 5

Replacing Fenwal 35-60, 35-61 6

Table 2: 7-Segment Display Codes 7

Fault Recall and Reset 7

Additional Wiring Scenarios 8

• 1 – 50D50U-843 Ignition Module

• 1 – 11-pin Harness Assembly

• 1 – Vent Damper Jumper Plug (installed on module)

• 1 – Local Flame Sense Jumper Wire (installed on module)

• 6 – 3/16” QC crimp on terminals

• 4 – 1” Sheet Metal Mounting Screws

• 1 – Fault Code Label for optional use

• 1 – Installation Instructions

ELECTRICAL SPECIFICATIONS

Specication Value Unit

Input Voltage 18-30 VAC

Input Current Max 800 mA

Line Frequency 50/60 Hz

Inducer Relay at 120V 3.0/6.0 FLA/LRA

Inducer Relay at 240V 1.5/3.0 FLA/LRA

Main Gas Valve Relay 2.0 Amp

Pilot Gas Valve Relay 1.0 Amp

Alarm Relay 1.0 Amp

Flame Current to indicate Flame Loss < 0.50 μA DC

Spark Rate 20 Hz

Spark Gap 0.1-0.2 inches

FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR

OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.

Failure to comply with the following warnings could result in

personal injury or property damage

• Installation should be done by a qualied heating and air

conditioning contractor or licensed electrician.

• All wiring must conform to local and national electrical codes

and ordinances.

• Following installation or replacement, follow manufacturer’s

recommended installation/service instructions to ensure proper

operation.

FIRE HAZARD

• Do not exceed the specied voltage.

• Protect control from direct contact with water (dripping,spraying,

rain, etc.).

• If the control has been in direct contact with water, replace

the control.

• Label all wires before disconnection when servicing controls.

Wiring errors can cause improper and dangerous operation.

• Route and secure wiring away from ame.

SHOCK HAZARD

• Disconnect electric power before servicing.

• Ensure proper earth grounding of appliance.

• Ensure proper connection of line neutral and line hot wires.

• Ensure control has 1/4” clearance between all sides of

control and grounded metal.

EXPLOSION HAZARD

• Shut o󰀨 main gas to appliance until installation is complete.

WARNING

INCLUDED IN THE BOX

VIEW INSTALLATION

RESOURCES

Summary of content (16 pages)

PAGE 1
50D50U-843 ALL-SPARK™ 24V Non-Integrated Spark Ignition Module INSTALLATION INSTRUCTIONS FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE. DESCRIPTION TABLE OF CONTENTS The All-Spark 50D50U-843 is a non-integrated 24V single stage spark ignition module. This control is designed to replace either 24V Intermittent Pilot (IP) or 24V Direct Spark Ignition (DSI) applications.
PAGE 2
MOBILE APP CONFIGURATION (PREFERRED) For fastest setup, use White-Rodgers Connect App: 1. Download from iOS App Store or Google Play Store 2. Open White-Rodgers Connect App 3. Touch “Connect to Control” on the home page 4. Place Device above NFC Logo on Control, wait for check mark 5. Configure all settings in App 6. Touch “Update Control” 7.
PAGE 3
Table 1: Configuration Menu Options * Factory Default Setting Menu Item No. LED 1 (flash) LEDs 2 & 3 Display Unit Description / Rule System Ignition Type 1.0 S-Y-S IP*, dS IP N/A Intermittent Pilot (IP) or Direct Spark (DS) 1. IP system menu will be displayed if System Ignition Type is selected as IP Tries for Ignition 1.1 t-r-Y C* (continuous), 1, 2, 3 N/A Number of times the control will retry ignition before going to auto restart delay. Trial for Ignition (TFI) Timing 1.
PAGE 4
INSTALLATION MOUNTING AND WIRING DIAGRAM 5. Take note and match old control’s damper plug and flame sense operation with the new 50D50U-843. • Example: if old control had damper plug and remote flame sensor installed, keep damper plug installed on 50D50U-843 and remove jumper wire for remote flame sense. 6. If using White-Rodgers Connect to configure, connect to app and configure settings. If not using app to configure, skip this step. 7.
PAGE 5
When replacing Honeywell S8610U – Intermittent Pilot (IP) Default Settings for 50D50U-843 match S8610U Default Settings Wires from 50D50U-843 11-pin harness SENSE terminal on 50D50U-843 Factory unit wires removed from replaced control Existing Control Being Replaced 24V TH-W 24V (GND) PV GND MV PV MV/PV 50D50U-843 11-pin harness assembly MV MV/PV COM BRN GND 24V PSW 24V COM Spade Spark Terminal on 50D50U-843 TH-W C/GND R Vent Damper Connector on 50D50U-843 Other Setup Notes: • • • • • • •
PAGE 6
When replacing Fenwal 35-60 or 35-61 – Direct Spark Ignition (DSI) To Configure Control: 1. Determine the configuration and timings for the control being replaced. Can be found from manufacturer literature or label on control. 2. Use White-Rodgers Connect OR 7-segment LED and follow Table 1 to select proper settings.
PAGE 7
Troubleshooting Table 2: 7-Segment Display Codes LED LED LED 1 2 3 STATUS CODES Condition Comment/Troubleshoot Step Call for Heat (W) with Pre-Purge Active h P r Call for Heat (W) with Inter-Purge Active h I P Pre-purge is the delay during a heat call before a spark ignition attempt Inter-purge is the delay during a heat call in between spark ignition attempts Call for Heat (W) with Post-Purge Active h P o Post-purge is the delay immediately after a heat call has ended t F I TFI is the
PAGE 8
Additional Wiring Scenarios DSI Edge Card Models For Controls With a Rollout Switch For controls that have a separate rollout switch terminal, take the wire connected to the rollout switch on the old ignition control and plug it into the TH-W terminal on the 50D50U-843 11pin harness.
PAGE 9
50D50U-843 ALL-SPARK™ Module non intégré d’allumage par étincelle directe 24 V DIRECTIVES D’INSTALLATION LE DÉFAUT DE LIRE ET DE RESPECTER SOIGNEUSEMENT TOUTES LES DIRECTIVES AVANT L’INSTALLATION OU L’UTILISATION DE CETTE COMMANDE PEUT CAUSER DES BLESSURES OU DES DOMMAGES MATÉRIELS. DESCRIPTION TABLE DES MATIÈRES La commande All-Spark 50D50U-843 est un module non intégré d’allumage par étincelle mono-étage 24 V.
PAGE 10
CONFIGURATION AVEC L’APPLICATION MOBILE (PRÉFÉRABLE) Pour une configuration rapide, utilisez l’application White-Rodgers Connect : 1. Téléchargez l’application sur iOS App Store ou Google Play Store 2. Ouvrez l’application White-Rodgers Connect 3. Appuyez sur « Connect to Control » (se connecter à la commande) sur la page d’accueil 4. Placez l’appareil au-dessus du logo CCP sur la commande et attendez qu’un crochet s’affiche 5. Configurez tous les réglages dans l’application 6.
PAGE 11
Tableau 1 : Options du menu de configuration * Réglage d’usine Article du menu No (clignotement) DEL 1 Les DEL 2 et 3 affichent Unité Description/Règle Type d’allumage du système 1.0 S-Y-S IP*, dS IP S.O. Veilleuse à allumage intermittent (IP) ou allumage direct par étincelle (DS) 1. Le menu du système à allumage intermittent s’affiche lorsque le type d’allumage sélectionné est IP Tentatives d’allumage 1.1 t-r-Y C* (continu), 1, 2, 3 S.O.
PAGE 12
INSTALLATION transformateurs, le faisceau de câblage ou les roues du ventilateur pendant le perçage ou l’installation des vis. 5. Notez et reproduisez le fonctionnement du bloc de registre et du capteur de flamme avec la nouvelle commande 50D50U-843. • Exemple : si l’ancienne commande avait un bloc de registre et un capteur de flamme à distance, gardez le bloc de registre sur la commande 50D50U-843 et enlevez le fil cavalier du capteur de flamme à distance. 6.
PAGE 13
Pour remplacer Honeywell S8610U – veilleuse à allumage intermittent (IP) Les réglages par défaut de 50D50U-843 correspondent aux réglages par défaut de S8610U Fils installés en usine retirés de la commande de rechange Commande existante à remplacer 24V TH-W 24V (GND) PV MV PV GND MV MV/PV COM MV/PV Ensemble du faisceau à 11 broches de 50D50U-843 Fils du faisceau à 11 broches de 50D50U-843 Borne SENSE de la commande 50D50U-843 BRN GND 24V PSW 24V COM Borne à étincelles enfichable sur 50D50U-843
PAGE 14
Pour remplacer Fenwal 35-60 ou 35-61 – allumage direct par étincelles (DSI) Pour configurer la commande : 1. 2. Déterminez la configuration et le minutage de la commande à remplacer. Se trouve dans la documentation du fabricant ou sur l’étiquette de la commande. Utilisez l’application White-Rodgers Connect OU les DEL à 7 segments et suivez le Tableau 1 pour sélectionner les réglages appropriés.
PAGE 15
Dépannage CODE DE STATUT Tableau 2 : Codes d’affichage à 7 segments Condition DEL 1 DEL 2 DEL 3 Commentaire/Étape de dépannage Demande de chauffage (W) avec pré-purge active h P r La pré-purge correspond au délai pendant la demande de chauffage qui précède l’étincelle tentative d’allumage Demande de chauffage (W) avec inter-purge active h I P L’inter-purge correspond au délai, pendant la demande de chauffage, entre les tentatives d’allumage par étincelles Demande de chauffage (W) avec post-
PAGE 16
Scénarios de câblage supplémentaires Modèles de cartes DSI enfichables Pour les commandes avec un commutateur de retour de flamme Borne ALARM sur le 50D50U-843 POWER TH NC VALVE SENSE GROUND GROUND MV MV/PV COM Ancien module d’allumage à remplacer PV BRN GND 24V Borne SENSE de la commande 50D50U -843 ATTENTION HAUTE TENSION Ensemble du faisceau à 11 broches de 50D50U-843 Pour les commandes pourvues d’une borne de commutateur de retour de flamme distincte, branchez le fil du commutateur de retour de