E-27-S S-90-S STATIONARY WHIRLPOOL OPERATION AND MAINTENANCE MANUAL 6900-194-000 Revised: November 2012
! PLEASE READ THIS ENTIRE BOOKLET BEFORE OPERATING YOUR NEW WHIRLPOOL ! Failure to follow these instructions could result in damage to your new whirlpool and/or bodily injury European Union CE Mark The presence of the CE Mark on Whitehall equipment means that it has been designed, tested and certified as complying with all applicable European Union regulations and recommendations.
Table of Contents Warning ................................................................................................................................................Page a Table of Contents .................................................................................................................................Page 1 General Knowledge..............................................................................................................................Page 2 Operating Skills & Training ...
General Knowledge OPERATOR SKILLS AND TRAINING Skills: TRAINING Operators using the whirlpool need: Operator trainees need to: Ÿ a working knowledge of aquatic physical-therapy procedures. Ÿ be trained in aquatic-therapy protocols. Ÿ the ability to assist the patient. ! WARNING Untrained operators can cause injury or be injured. Permit only trained personnel should operate the whirlpool.
Using The Whirlpool USING THE WHIRLPOOL Before Placing the Whirlpool In Service: Operators using the whirlpool need: Ÿ Personnel who will work with the whirlpool need to read this manual. Ÿ Have a plumbing professional install the whirlpool as instructed in Installing the Whirlpool, page 4. A rough-in drawing is available to assist the installer. Contact Whitehall Customer Service, bottom of page, for additional installation not covered in this manual. Ÿ Confirm that the whirlpool operates properly.
Fixture Installation Location Guide DIMENSION DESCRIPTION "A" DISTANCE FOR: MXT2 (MV2) 3/4" NPT VALVE = 9-1/2" MXT1 (MV1) 1/2" NPT VALVE = 8-1/2" 12" (305) REC. MIN. 12" (305) REC. MIN. "B" DISTANCE FOR: MXT2 (MV2) 3/4" NPT VALVE = 13-1/2" MXT1 (MV1) 1/2" NPT VALVE = 13-3/4" "A" 2 43 4" 3 7 (120) "B" "B" 6 1" 524 1" 524 (1327) 5 (1327) 1 9 8 1 ELECTRICAL REQUIREMENTS: 8 AMPS, 115 VOLTS.
Installation Instructions 3" 4 NOTE: THESE INSTALLATION INSTRUCTIONS ARE USED FOR ALL WHITEHALL OR DAKON STATIONARY ALL MODELS. 1" 2 CL REFERENCE DRAWINGS ASSEMBLIES PAGE NUMBER MOTOR/TURBINE 8 RAISING/LOWERING/SM 14 RAISING/LOWERING 15 DRAIN OVERFLOW E 18 DRAIN OVERFLOW H/S 17 DRAIN OVERFLOW - L 19 DRAIN OVERFLOW - P 20 THERMOMETER 26 13 1 3 5" 14 1" 24 11 DETAIL "A" (TOP VIEW) 6 12 7 15 4 8 5 10 9 ASSEMBLY PROCEDURE: A- ROUGH-IN FOR 2" OD DRAIN LINE 1 AND WATER INLET VALVE.
Installation Instructions; -SDO Separate Drain Overflow 3" 4 NOTE: THESE INSTALLATION INSTRUCTIONS ARE USED FOR ALL WHITEHALL OR DAKON ALL STATIONARY -SDO MODELS.
Installation Instructions; Slant Back REFERENCE DRAWINGS ASSEMBLIES PAGE NUMBER MOTOR/TURBINE 8 RAISING/LOWERING 16 DRAIN OVERFLOW 21 THERMOMETER 26 13 7 3 8 14 10 9 11 1" 128 6 12 15 67 8" 1" 14 TYP. 2 5 4 17" TYP. DETAIL "A" (TOP VIEW) ASSEMBLY PROCEDURE: 1 A- ROUGH-IN FOR 2" OD DRAIN LINE 1 AND WATER INLET VALVE. (SEE DETAIL A) NOTE: FOR INFORMATION ON OPTIONAL THERMOSTATIC MIXING VALVE CONTACT FACTORY.
Stationary Motor/Turbine Assembly THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS E-15-M-SDP E-15-S E-22-M-SDP E-22-S E-22-SP E-27-M-SDP E-27-S E-36-M-SDP E-36-S E-45-M-SDP E-45-S H-60-M-SDP H-60-S H-75-M-SDP H-75-S H-90-M-SDP H-90-S H-105-M-SDP H-105-S DAKON MODEL NUMBERS DD-2516 DF-2516 DD-2818 DF-2818 DD-2821 DF-2821 DD-2825 DF-2825 DF-3225 DD-3628 DF-3628 DD-4828 DF-4828 WHITEHALL MODEL NUMBERS DAKON MODEL NUMBERS L-75-M-SDP L-75-S L-90-M-SDP L-90-S L-90
Stationary “E” Series Parts Diagram THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS DAKON MODEL NUMBERS E-15-M-SDP E-15-S E-22-M-SDP E-22-S E-22-SP E-27-M-SDP E-27-S E-36-S E-45-M-SDP E-45-S SB-100-S DD-2516 DF-2516 DD-2818 DF-2818 DD-2821 DF-2821 DF-2825 3A 3B 3C 3D 4A 4B 5A 5B 5C 5D 6A 6B 6C 6D 7A 7B 7C 7D DF-3225 * NOTE: SEE ADDITIONAL DRAWING FOR DETAIL OF ITEMS NOT SHOWN.
Stationary “H” Series Parts Diagram THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS H-60-M-SDP H-60-S H-75-M-SDP H-75-S H-90-M-SDP H-90-S H-105-M-SDP H-105-S 3A 3B 3C DAKON MODEL NUMBERS DD-3628 DF-3628 4 5 DD-4828 DF-4828 * NOTE: SEE ADDITIONAL DRAWING FOR DETAIL OF ITEMS NOT SHOWN.
Stationary “L” Series Parts Diagram THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS L-75-M-SDP L-75-S L-90-M-SDP L-90-S L-105-M-SDP L-105-S 3A 3B 3C DAKON MODEL NUMBERS 4 DD-6018 DF-6018 DD-6618 DF-6618 5 * NOTE: SEE ADDITIONAL DRAWING FOR DETAIL OF ITEMS NOT SHOWN.
Stationary “P” Series Parts Diagram THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS P-10-M-SDP P-10-S P-15-M-SDP P-15-S P-22-M-SDP P-22-S DAKON MODEL NUMBERS 3A 3B DD-2516 DF-2516 DD-2818 DF-2818 3C 4 * NOTE: SEE ADDITIONAL DRAWING FOR DETAIL OF ITEMS NOT SHOWN.
Stationary “S” Series Parts Diagram THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS S-85-M-SDP S-85-S S-90-M-SDP S-90-S S-110-M-SDP S-110-S DAKON MODEL NUMBERS DFT-4825 3A 3B 3C DFT-5625 * NOTE: SEE ADDITIONAL DRAWING FOR DETAIL OF ITEMS NOT SHOWN.
Motor Raising & Lowering Assembly (Small) THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL DAKON MODEL MODEL NUMBERS NUMBERS E-15-S DF-2516 E-22-MU E-22-S DF-2818 E-22-SP P-10-S P-15-S DF-2516 P-22-S DF-2818 7 6 8 5 9 4 10 11 12 3A 3B 3C 3D 2A 2B 2C 13 1A R & L ASSY P-10-S 1B R & L ASSY P/E-15-S 1C R & L ASSY P/E-22-MU/SP 1D R & L ASSY P/E-22-S 2D 8 6 ITEM 1A 1B 1C 1D 2A 2B 2C 2D 3A 3B 3C 3D 14 PART NUMBER 6530-015-001 6530-025-001 6530-030-001 6530-045-001 6
Motor Raising & Lowering Assembly THESE REPAIR PARTS ARE USED FOR THE FOLLOWING MODEL NUMBERS ONLY: WHITEHALL MODEL NUMBERS E-27-S E-36-S E-45-S H-60-S H-75-S H-90-S H-105-S L-75-M L-75-M-SDP L-75-SL L-75-S L-90-M L-90-M-DS L-90-M-SDP L-90-S L-90-SL L-105-M L-105-M-DS L-105-M-SDP L-105-S L-105-SL S-85-M S-85-M-SDP S-85-S S-85-SL S-90-M S-90-M-SDP S-90-S S-90-SL S-110-M S-110-M-SDP S-110-S S-110-SL ITEM 1A 1B 1C 1D 1E 1F 2A 2B 2C 2D 2E 2F 3A 3B PART NUMBER 6530-220-001 6530-235-001 6530-245-001 6530-215-
Motor Raising & Lowering Assembly (Slant Back) 12 3 4 5 6 2 7 8 11 SCALED x 1-1/2 7 1 9 ITEM PART NUMBER 1 6530-260-001 2 6502-401-000 3 6530-411-199 4 6530-114-199 5 6530-112-199 6 6530-111-199 16 DESCRIPTION R & L ASSEMBLY 1/4"-20 x 5/16 SET SCREW LOCKING HUB 3/8"-16 UNC STUD BUSHING LOCKING HANDLE ITEM PART NUMBER 7 0116-104-000 8 6530-310-199 9 6530-520-000 10 6530-301-199 11 6509-265-199 12 6503-065-000 10 DESCRIPTION 1/4"-20 x 1/2" PHILLIPS ROUND HEAD SCREW END CAP 1/4"-20 STAINLESS STEE
Drain / Overflow Assembly - H/S Series 13 14 14 27 24 23 26 25 15 28 29 11 12 31 10 5 16 2A 30 17 9 8 20 19 18 7 1A 1B 1C 1D 1E 1F 21 22 6 2A 2B ITEM PART NUMBER 1A 6531-010-001 1B 6531-012-001 1C 6531-011-001 1D 6531-015-001 1E 6531-014-001 1F 6531-016-001 2A 6509-346-199 2B 6509-360-199 3 6509-370-199 4 6509-365-199 5 6509-385-199 6 6508-000-199 7 6504-500-000 8 6508-050-199 9 6508-010-199 10 6509-375-199 11 6531-056-001 12 6531-055-001 13 6531-102-199 3 DESCRIPTION DRAIN & OVERFLOW -
Drain / Overflow Assembly - “E” Series 9 10 10 23 20 19 22 21 11 24A 24B 24C 8B 8C 8A 26 12 7A 7B 7C 25 13 6 5 16 15 14 4 1A 1B 1C 17A 17B 18 3 2A 2B 2C ITEM PART NUMBER 1A 6531-018-001 1B 6531-017-001 1C 6531-013-001 2A 6509-305-199 2B 6509-325-199 2C 6509-335-199 3 6508-000-199 4 6504-500-000 5 6508-050-199 6 6508-010-199 7A 6509-350-199 7B 6509-355-199 7C 6509-375-199 8A 6531-053-001 8B 6531-054-001 8C 6531-055-001 9 6531-102-199 10 6502-450-000 11 6531-110-001 18 DESCRIPTION DRAIN &
Drain /Overflow Assembly - Lo-Boy 9 10 10 23 20 19 22 21 11 24 8 26 12 7 25 13 6 5 16 15 14 4 1A 1B 1C 17 18 3 2A 2B 2C ITEM PART NUMBER 1A 6531-024-001 1B 6531-023-001 1C 6531-022-001 2A 6509-380-199 2B 6509-390-199 2C 6509-395-199 3 6508-000-199 4 6504-500-000 5 6508-050-199 6 6508-010-199 7 6509-340-199 8 6531-052-001 9 6531-102-199 10 6502-450-000 11 6531-110-001 DESCRIPTION DRAIN & OVERFLOW ASSEMBLY - L-75-S DRAIN & OVERFLOW ASSEMBLY - L-90-S DRAIN & OVERFLOW ASSEMBLY - L-105-S 2" O.
Drain / Overflow Assembly - Podiatry Series 9 10 10 23 20 19 22 21 11 24A 24B 24C 8A 8B 8C 26 12 2C 7A 7B 25 13 6 5 16 15 14 4 1A 1B 1C 17 18 3 2A 2B 2C ITEM PART NUMBER 1A 6531-021-001 1B 6531-020-001 1C 6531-019-001 2A 6509-311-199 2B 6509-321-199 2C 6509-330-199 3 6508-000-199 4 6504-500-000 5 6508-050-199 6 6508-010-199 7A 6509-320-199 7B 6509-340-199 8A 6531-050-001 8B 6531-051-001 8C 6531-052-001 9 6531-102-199 10 6502-450-000 11 6531-110-001 20 DESCRIPTION DRAIN & OVERFLOW ASSEMBL
Drain / Overflow Assembly - Slant Back 9 10 11 12 1 16 15 14 13 8 17 10 SCALED x 1-1/4 7 18 6 5 4 3 19 2 20 21 ITEM PART NUMBER 1 WHR00050-001 2 6508-000-199 3 6504-500-000 4 6508-050-199 5 4995-040-000 6 6509-320-199 7 6508-010-199 8 6509-335-199 9 6531-102-199 10 6502-450-000 11 WHR00049-199 DESCRIPTION DRAIN & OVERFLOW ASSEMBLY DRAIN ELBOW DRAIN GASKET STRAINER 1-1/2" x 1-1/2" COUPLING 2" O.D. x 11-1/2" DRAIN TUBE DRAIN TEE 2" O.D.
Separate Drain / Overflow Assembly - P-10, P/E-15/22 12 13 9 10 11 14 15 8 16 7 1A 1B 1C 6 4 17 5A 5B 18 3 2 ITEM 1A 1B 1C 2 3 4 5A 5B 6 7 8 22 PART NUMBER 6531-200-001 6531-205-001 6531-210-001 6508-000-199 6504-500-000 6508-050-199 6531-400-199 6531-405-199 6531-325-001 6509-600-199 6509-601-199 DESCRIPTION SEPARATE DRAIN OVERFLOW - P-10-S SEPARATE DRAIN OVERFLOW - P/E-15-S SEPARATE DRAIN OVERFLOW - P/E-22-S FLOOR PAN DRAIN ELBOW DRAIN GASKET STRAINER 2" O.D.
Separate Drain / Overflow Assembly - E-22-SP, E27/24 11 12 8 9 10 13 14A 14B 7A 14C 7B 7C 1A 1B 1C 6 4 5A 5B 5C 15 16 3 17 2 ITEM 1A 1B 1C 2 3 4 5A 5B 5C 6 7A 7B 7C PART NUMBER 6531-215-001 6531-220-001 6531-225-001 6508-000-199 6504-500-000 6508-050-199 6531-403-199 6531-405-199 6531-331-199 6531-325-001 6509-602-199 6509-603-199 6509-604-199 DESCRIPTION SEPARATE DRAIN OVERFLOW - E-22-SP SEPARATE DRAIN OVERFLOW - E-27-S SEPARATE DRAIN OVERFLOW - E-45-S DRAIN ELBOW FOR FLOOR PAN DRAIN GASKET
Separate Drain / Overflow Assembly - H60/70/90, S85/90 12 13 9 10 11 14 15 8 16 7 17 18 1A 1B 1C 1D 1E 6 4 19 5A 5B 5C 5D 3 20 5E 2 ITEM 1A 1B 1C 1D 1E 2 3 4 5A 5B 5C 5D 5E 6 24 PART NUMBER 6531-230-001 6531-235-001 6531-250-001 6531-245-001 6531-240-001 6508-000-199 6504-500-000 6508-050-199 6509-338-199 6531-406-199 6531-409-199 6531-408-199 6531-407-199 6531-325-001 DESCRIPTION SEPARATE DRAIN OVERFLOW - H-60-S SEPARATE DRAIN OVERFLOW - H-75-S SEPARATE DRAIN OVERFLOW - H-90-S SEPARATE
Drain Valve Assembly 7 6 1 DRAIN VALVE ASSEMBLY ITEM PART NUMBER 1 6531-325-001 2 6531-321-001 3 6502-143-000 4 6504-506-000 5 6531-323-000 6 6531-332-199 DESCRIPTION DRAIN VALVE ASSEMBLY DRAIN VALVE FLANGE - MALE ASSEMBLY 5/16"-18 x 2-1/4" STAINLESS STEEL HEX HD BOLT DRAIN VALVE GASKET WAFER BUTTERFLY VALVE VALVE COUPLING ITEM PART NUMBER 7 6502-402-000 8 6531-320-199 9 6502-563-000 10 6502-502-000 11 6531-322-199 12 6531-321-199 DESCRIPTION 5/16"-18 x 1/4" HEX SOCKET SET SCREW DRAIN VALVE FLANGE -
Thermometers a NOTE: THE THERMOMETER GAUGES TEMPERATURES FROM 40° TO 140° F. DO NOT ALLOW TEMPERATURES TO EXCEED 140° TO AVOID DAMAGING THE THERMOMETER. TO RECALIBRATE: IMMERSE THE STEM A MINIMUM OF 4” INTO THE WATER TURN ON THE TURBINE ASSEMBLY AND ANOTHER ACCURATE TEMPERATURE GAUGE TO COMPARE AND USE THE EXTERNAL ADJUSTMENT SCREW PROVIDED ON THE THERMOMETER CASING AS INDICATED a .
Cleaning and Disinfecting Cleaning and Disinfecting the Whirlpool After draining the Whirlpool: 1. Verify that the turbine is OFF. 2. Remove any loose objects or debris that may be present in whirlpool. 3. To Disinfect: *Whitehall recommends that you disinfect the whirlpool after each patient. *Spray or wipe all surfaces of the whirlpool tank and thermometer with a hard surface disinfectant, following the disinfectant manufacturer's instructions. *Rinse away disinfectant residue with warm, clean water.
Care and Cleaning CARE AND CLEANING OF STAINLESS STEEL NORMAL CLEANING Clean weekly or more often, as needed (especially high-polish surfaces) RECOMMENDED CLEANING MATERIALS Ÿ Sponge - natural or artificial Ÿ Nylon or other soft-bristle material brush Ÿ SOFT cloth (as used on automobile finishes) To remove stubborn spots or to treat a scratch (Standard Satin Finish only): Continued: CAREFULLY rub out spot with cleaner/polish.
Maintenance and Troubleshooting Maintenance Schedule Troubleshooting The whirlpool requires regular maintenance. Set up and follow a maintenance schedule. The table at right represents minimum intervals for maintenance. When there is a significant loss in pressure at the turbine assembly: When using maintenance products, follow the manufacturers' directions and read the manufacturer’s MSDS, Material Safety Data Sheets.
Motor Information MOTOR DISASSEMBLY Motor Cover Waterproof Toggle Switch Cover Switch Motor Wire Connector Assemblies Motor Base Power Cord Capacitor Assembly Condenser Cover SWITCH WIRING (115V) SWITCH POWER INLET L SWITCH WIRING (230V) 2 BLK 2 L 6 WHT X E 1 1 BRN BLU 1 2 2 X E 1 1 6 MOTOR MOTOR 1 YEL/GRN YEL/GRN N N GND 30 SWITCH POWER INLET GND WHITEHALL MANUFACTURING • P.O. Box 3527 • City of Industry, CA 91744-0527 U.S.A.
Mailing Address: P.O. Box 3527 • City of Industry, CA 91744-0527 U.S.A Physical Address: 15125 Proctor Avenue • City of Industry, CA 91746 U.S.A Phone 800-782-7706 • 626-968-6681 Fax 626-855-4862 Web: www.whitehallmfg.com E-mail: info@whitehallmfg.com Any questions regarding servicing of products in Europe or the Middle East should be directed to: Niva Medical Company • Olarinluoma 14 B, FIN-02200 Espoo, Finland Phone 358 9 615 00 540 • Fax 358 9 615 00 545 Web www.nivamedical.fi • E-mail info@nivamedical.