Single Phase Inverter with HD-Wave Technology Installation Guide with SetApp Configuration For North America Version 1.
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Revision History Revision History Version 1.0 (Dec. 2018) Initial release 2 -Single Phase Inverter with HD-Wave Technology Installation MAN-01-00541-1.
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Contents Contents 1 Disclaimers Important Notice 1 1 FCC Compliance Revision History 2 2 Version 1.0 (Dec.
Contents Device Manager Maintenance Information Step 3: Verifying Proper Activation and Commissioning Viewing System Status Main Inverter Status Site Status Communication Status Inverter Energy Status Meter Status Reporting and Monitoring Installation Data The Monitoring Platform Creating Logical and Physical Layout using Installation Information Designer Mapper Application Physical Layout Editor Using a Paper Template Chapter 6: Setting Up Communication Communication Options Ethernet RS485 Cellular (GSM, C
HANDLING AND SAFETY INSTRUCTIONS HANDLING AND SAFETY INSTRUCTIONS During installation, testing and inspection, adherence to all the handling and safety instructions is mandatory. Failure to do so may result in injury or loss of life and damage to the equipment. Safety Symbols Information The following safety symbols are used in this document. Familiarize yourself with the symbols and their meaning before installing or operating the system. WARNING! Denotes a hazard.
IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVEZ CES INSTRUCTIONS WARNING! The inverter cover must be opened only after switching the inverter ON/OFF/P switch located at the bottom of the inverter to OFF. This disables the DC voltage inside the inverter. Wait five minutes before opening the cover. Otherwise, there is a risk of electric shock from energy stored in the capacitors.
IMPORTANT SAFETY INSTRUCTIONS WARNING! The inverter input and output circuits are isolated from the enclosure. This system does not include an isolation transformer and should be installed with an ungrounded PV array in accordance with the requirements of NEC Articles 690.35 and 690.43 National Electric Code, ANSI/NFPA 70, 2011 (and Canadian Electrical Code, Part I, for installations in Canada).
IMPORTANT SAFETY INSTRUCTIONS NOTE A SolarEdge inverter may be installed in a site with a generator, however must not operate at the same time as the generator. Operating an inverter and a generator simultaneously will void the warranty. SolarEdge requires installing a physical or electronic interlock, which will prevent the generator and inverter from operating simultaneously. Interlock procurement, installation, maintenance and support are the responsibility of the installer.
Chapter 1: Introducing the SolarEdge Power Harvesting System Chapter 1: Introducing the SolarEdge Power Harvesting System The SolarEdge power harvesting solution maximizes the power output from any type of solar Photovoltaic (PV) installation while reducing the average cost per watt. The following sections describe each of the system’s components.
Chapter 1: Introducing the SolarEdge Power Harvesting System Monitoring Platform The monitoring platform enables monitoring the technical and financial performance of one or more SolarEdge sites. It provides past and present information on the system performance both at the system and module levels. Supported AC Grids The following figures illustrate grids that are supported by SolarEdge single phase inverters. Refer to Setting Country and Language on page 34 ).
Installation Procedure Installation Procedure The following is the procedure for installing and setting up a new SolarEdge site. Many of these also apply to modification of an existing site. 1. Connecting Power Optimizers in Strings, page 19. 2. Recording power optimizer serial numbers (optional), page 42. 3. Mounting the inverter, Page 26. 4. Connecting the AC and the String to the DC Safety Unit, page 29. 5. Commissioning and activating the installation, page 33. 6.
Chapter 1: Introducing the SolarEdge Power Harvesting System Inverter Transport and Storage Transport the inverter in its original packaging, facing up and without exposing it to unnecessary shocks. If the original package is no longer available, use a similar box that can withstand the weight of the inverter (refer to the inverter weight in the specification datasheet provided with the unit), has a handle system and can be closed fully.
Chapter 2: Installing the Power Optimisers Chapter 2: Installing the Power Optimisers Safety The following notes and warnings apply when installing the power optimizers. Some of the following may not be applicable to smart modules: WARNING! The metallic enclosure of the power optimizer must be grounded in accordance with the product's listing and local and national codes.
Chapter 2: Installing the Power Optimisers CAUTION! If you intend to mount the optimizers directly to the module or module frame, first consult the module manufacturer for guidance regarding the mounting location and the impact, if any, on module warranty. Drilling holes in the module frame should be done according to the module manufacturer instructions.
Installation Guidelines Installation Guidelines l l l l l l Frame-mounted power optimizers are mounted directly on the module frame , regardless of racking system (rail-less or with rails). For installation of frame-mounted power optimizers, refer to http://www.solaredge.com/sites/default/files/installing_ frame_mounted_power_optimizers.pdf. The steps in this chapter refer to module add-on power optimizers. For smart modules, start from Step 3: Connecting Power Optimizers in Strings on page 19 .
Chapter 2: Installing the Power Optimisers l When installing modules in a confined space, for example, if installing Building-integrated photovoltaic (BIPV) modules, ventilation measures may be needed to ensure the power optimizers are not be exposed to temperatures outside their specifications. NOTE The images contained herein are for illustrative purposes only and may vary depending on product models. Step 1: Mounting and Grounding the Power Optimizers For each of the power optimizers1: 1.
Step 1: Mounting and Grounding the Power Optimizers l For mounting on a grounded metal rail: Use the provided 5/16'' stainless steel grounding star washer between the railing and the flat side of the mounting bracket. The grounding washer should break through the anodize coating of the railing to ensure low resistive connection. Apply torque of 9.5 N*m / 7 lb*ft. See Figure 5.
Chapter 2: Installing the Power Optimisers Figure 7: Power optimizer grounding terminal 5. Verify that each power optimizer is securely attached to the module support structure. 6. Record power optimizer serial numbers and locations, as described in Reporting and Monitoring Installation Data on page 41. Step 2: Connecting a PV Module to a Power Optimiser NOTE Images are for illustration purposes only. Refer to the label on the product to identify the plus and minus input and output connectors.
Step 4: Verifying Proper Power Optimiser Connection 1. Connect the Minus (-) output connector of the string’s first power optimizer to the Plus (+) output connector of the string’s second power optimizer. 2. Connect the rest of the power optimizers in the string in the same manner. WARNING! If using a dual-input power optimizer and some inputs are not used, seal the unused input connectors with the supplied pair of seals.
Chapter 3: Installing the Inverter Chapter 3: Installing the Inverter Install the inverter either before or after the modules and power optimizers have been installed. NOTE Use only copper conductors rated for a minimum of 75°C/ 167°F.
Inverter Interfaces Inverter Interfaces The following figure shows the inverter connectors and components, located at the bottom of the inverter. Figure 10: Inverter Interfaces l AC and DC conduit entries: Connection points of the Safety Switch. Communication gland: For connection of inverter communication options. Refer to Setting Up Communication on page 44 for more information. Drain valve: Drains any moisture that may be accumulated in the unit.
Chapter 3: Installing the Inverter o P - Moving and releasing the switch allows viewing system information via the LEDs and on the SolarEdge SetApp mobile application screen and performing the following functions: P Position duration Switch moved to P for less than 5 seconds, then released. Function o o Displays (via LEDs) production information for 5 seconds, or error type indications (if exist) for 5 seconds.
Inverter Interfaces Indication ON/ OFF/ P switch position LED color Red Green Blue Comment S_OK: ON Power optimizers not paired OFF Blinking o S_OK: ON o No S_OK: OFF communication with the monitoring platform is established.
Chapter 3: Installing the Inverter Opening Conduit Drill Guides This step may be performed before or after mounting the inverter. To open conduit drill guides: 1. Move the Safety Switch ON/OFF switch and the inverter ON/OFF/P switch to OFF. NOTE When the Safety Switch is OFF (for example during maintenance) it may be locked to prevent safety hazard: 1. Move the safety switch to the Lock position. 2. Insert the lock through the knob opening and lock. 2.
Mounting the Inverter 4. Open the required AC and DC conduit drill guides according to the conduits used in the installation: The drill guides are located at the bottom and sides of the enclosure, each with two sizes: ¾'' and 1''. Open the required drill guides, taking care not to interfere with any of the internal components. It is recommended to use a Unibit drill. Figure 14: Safety Switch drill guides NOTE Unused conduit openings and glands should be sealed with appropriate seals.
Chapter 3: Installing the Inverter 2. To allow proper heat dissipation, maintain the following minimum clearance areas between the inverter and other objects: Figure 16: Clearance areas 3. Position the mounting bracket against the wall/ pole and mark the drilling hole locations (refer to Mechanical Specifications on page 58 for inverter and mounting bracket dimensions). 4. Drill the holes and mount the bracket. Verify that the bracket is firmly attached to the mounting surface. 5.
Mounting the Inverter 6. Optionally, secure the Safety Switch bracket to the wall/pole, using 1-3 screws: NOTE In case of inverter replacement with the Safety Switch still mounted, it is recommended to use all 3 holes. a. Mark the location of the bracket screw for the Safety Switch, and optionally the two additional bracket holes. Figure 18: Safety Switch bracket b. Remove the inverter from the wall/ pole. c. Drill the hole for the Safety Switch bracket. d. Hang the inverter on the mounted brackets. e.
Chapter 4: Connecting the AC and the Strings to the Safety Switch Chapter 4: Connecting the AC and the Strings to the Safety Switch The Safety Switch disconnects all ungrounded DC conductors of the circuit to which it is connected in compliance with the National Electric Code, and specifically NEC690.35, which addresses ungrounded PV arrays. The Safety Switch is rated to the maximum operating conditions of the inverter. The following figure illustrates the Safety Switch.
Connecting the Strings to the Safety Switch NOTE Connect the equipment grounding before connecting the AC wires to the AC terminal block. Veillez à relier le conducteur de PE (la terre) avant de connecter les fils CA au bornier CA. 3. Connect the wires to the appropriate terminal blocks according to the labels on the terminal blocks (N, , L1 and L2). 4.
Chapter 4: Connecting the AC and the Strings to the Safety Switch To connect the strings to the Safety Switch: 1. Equipment grounding: Connect the DC equipment ground conductor to the equipment grounding terminal block in the Safety Switch. NOTE Functional Electrical Earthing of DC-side negative or positive is prohibited because the inverter has no transformer. Equipment grounding of exposed conductive surfaces in the array is required per the NEC. 2.
Connecting the Strings to the Safety Switch 5. Close the Safety Switch cover: Attach the switch cover and secure it by tightening the four screws with a torque of 1.2 N*m/ 0.9 lb*ft. 6. Ensure proper conduit sealing; inspect the entire conduit run and use standard conduit sealants to avoid water penetration. 32 -Single Phase Inverter with HD-Wave Technology Installation MAN-01-00541-1.
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter SetApp If applicable, you can connect communication options at this stage, as described in Setting Up Communication on page 44. Once all connections are made, the system should be activated and commissioned using the Inverter SetApp mobile application.
Step 2: Commissioning and Configuring the Installation Step 2: Commissioning and Configuring the Installation This section describes how to use the SetApp menus for commissioning and configuring the inverter settings. Menus may vary in your application depending on your system type. To access the Commissioning screen: Do one of the following: l During first time installation: Upon Activation completion, in the SetApp, tap Start Commissioning. The main Commissioning menu screen is displayed.
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter 3. When Pairing Complete is displayed, the system startup process begins: Since the inverter is ON, the power optimizers start producing power and the inverter starts converting AC. WARNING! When you turn ON the inverter ON/OFF/P switch, the DC cables carry a high voltage and the power optimizers no longer output a safe output.
Device Manager For P(Q) diagram refer to https://www.solaredge.com/sites/default/files/application_ note_p_q_diagram_of_se_inverters_en_and_na.pdf. NOTE SolarEdge inverters with “Grid Support” functionality (as marked on the inverter certification label), are compliant with UL 1741 Supplement A. The functionality is built into the inverter and no additional external device is required.
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter l l l Hardware IDs: Displays the following HW serial numbers (if exist, and connected to the inverter): o This inverter: the inverter's ID o Meter # : Energy meter ID (up to 3 meters can be connected) o ZB: ZigBee Plug-in MAC address o Cell: MEID (CDMA) or IMEI (GSM) Error Log: Displays the last five errors, and enables resetting (clearing) the log.
Viewing System Status Viewing System Status During normal operation, the Status screen displays all the inverter settings and operation status. Scroll up or down to display various status parameters as described in the following sections. The LED indication provides more information about system performance; Refer toLEDs on page 23. To access the Status screen: From the Commissioning menu select Status. The main inverter Status screen is displayed (see below).
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter l l l l l l l l l P_OK: xxx of yyy: There is a connection to the power optimizers and at least one power optimizer is sending monitoring data. XXX is the number of power optimizers for which telemetries have been received in the last two hours. YYY is the number of paired power optimizers identified during the most recent pairing process.
Communication Status o o Limit: Limitation setting (Export or Production) Inverters: Number of connected inverters in the cluster, including the master. Communication Status This screen displays the status of connection option(s): LAN, RS485, cellular or ZigBee Plug-in.
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter o o o If a bidirectional meter is connected at the consumption point, this value is the consumed energy. If the meter is installed at the production point, this value is the energy produced by the site. If the meter is installed at the grid connection point, this value is the energy exported to the grid. Meter Status Meters Export – RS485- Modbus ID #2 Status: OK Power: 7.60 kW, Energy: 13.
Creating Logical and Physical Layout using Installation Information l l Logical Layout: Shows a schematic tree-layout of the components in the system, such as: inverters, strings, modules, meters and sensors, as well as their electrical connectivity. This view enables you to see which modules are connected in each string, which strings are connected to each inverter, and so on.
Chapter 5: Activating, Commissioning and Configuring the System Using the Inverter l Mapping existing sites using the Mapper mobile application Physical Layout Editor 1. If you are a registered installer, access the monitoring platform site creation page at https://monitoring.solaredge.com/solaredge-web/p/home#createSites. If you have not yet signed up, go to https://monitoring.solaredge.com/solaredgeweb/p/createSelfNewInstaller. 2.
Chapter 6: Setting Up Communication Chapter 6: Setting Up Communication The inverter sends the following information to the monitoring platform: l Power optimizer information received via the DC power lines (the PV output circuit) l Inverter information l Information of any other connected devices This chapter describes setting up communication between: l the inverter and the monitoring platform through the Internet (wired/ wireless), or through a cellular connection l multiple inverters for a master/slave
Chapter 6: Setting Up Communication Cellular (GSM, CDMA) This wireless communication option (purchased separately) enables using a cellular connection to connect one or several devices (depending on the data plan used) to the monitoring platform. The GSM/CDMA Plug-in is provided with a user manual, which should be reviewed prior to connection. Refer to https://www.solaredge.com/sites/default/files/cellular_gsm_ installation_guide_for_inverters_with_setapp.pdf and https://www.solaredge.
Removing the Inverter Cover Figure 23: Communication board connectors Removing the Inverter Cover If the inverter cover is not already removed, use the following procedure for cover removal. To remove the inverter cover 1. Turn the inverter ON/OFF/P switch to OFF. Wait 5 minutes for the capacitors to discharge. 2. Turn the Safety Switch to OFF. 3. Disconnect the AC to the inverter by turning OFF the circuit breakers on the distribution panel. 4. Open the inverter cover (see Figure 24).
Chapter 6: Setting Up Communication Creating an Ethernet (LAN) Connection This communication option enables using an Ethernet connection to connect the inverter to the monitoring platform through a LAN. Figure 25: Example of Ethernet connection Ethernet cable specifications: l Cable type – a shielded Ethernet cable (Cat5/5E STP) may be used l Maximum distance between the inverter and the router – 100 m/ 330 ft.
Creating an Ethernet (LAN) Connection To connect the Ethernet cable: 1. Remove the inverter and Safety Switch covers as described in Removing the Inverter Cover on page 46. 2. Open the communication gland #1. CAUTION! The gland includes a rubber waterproof fitting, which should be used to ensure proper sealing. ATTENTION! Le cote interne du gland contient une rondelle qui doit être utilisée pour une bonne étancheïté. 3. Remove the plastic seal from one of the large openings. 4.
Chapter 6: Setting Up Communication Wire Color1 T568B T568A 10Base-T Signal 100Base-TX Signal 7 White/Brown White/Brown Reserved 8 Brown Brown Reserved RJ45 Pin # Figure 27: Standard cable wiring 7. Use a pre-crimped cable to connect via gland #1 to the RJ45 plug on the inverter's communication board or, if using a spool of cable, connect as follows: a. Insert the cable through the gland. b. Remove the cable’s external insulation using a crimping tool or cable cutter and expose eight wires. c.
Creating an RS485 Bus Connection 10. The inverter is configured by default to LAN. If reconfiguration is required: a. Make sure the ON/OFF/P switch is OFF. b. Turn ON the AC to the inverter by turning ON the circuit breaker on the main distribution panel. c. Turn ON the Safety Switch. WARNING! ELECTRICAL SHOCK HAZARD. Do not touch uninsulated wires when the inverter cover is removed. AVERTISSEMENT! RISQUE D’ÉLECTROCUTION, ne touchez pas les fils non isolés lorsque le couvercle de l'onduleur est retiré. d.
Chapter 6: Setting Up Communication 3. Pull out the RS485 terminal block connector, as shown below: Figure 29: The RS485 terminal block 4. Loosen the screws of pins A(+), B(-), and G on the left of the RS485 terminal block (RS485-1 ). Figure 30: RS485 terminal block 5. Insert the wire ends into the G, A and B pins shown above. Use Four- or six-wire twisted pair cable for this connection.
Creating an RS485 Bus Connection 9. Push the RS485 terminal block firmly all the way into the connector on the right side of the communication board. 10. Terminate the first and last SolarEdge device in the chain by switching a termination DIP-switch inside the inverter to ON (move the left switch up). The switch is located on the communication board and is marked SW2. Figure 32: RS485 termination switch NOTE Only the first and last SolarEdge devices in the chain should be terminated.
Chapter 6: Setting Up Communication Verifying the Connection After connecting and configuring a communication option, perform the following steps to check that the connection to the monitoring server has been successfully established. 1. Access the Status screen: a. If not already ON - turn ON AC to the inverter by turning ON the circuit breaker on the main distribution panel. b.
Appendix A: Errors and Troubleshooting Appendix A: Errors and Troubleshooting This appendix describes general system problems, and how to troubleshoot them. For further assistance, contact SolarEdge Support. Identifying Errors Errors may be indicated in various system interfaces: On the inverter bottom panel, a red LED indicates an error. In the monitoring platform and the SetApp, errors are displayed with codes.
Appendix A: Errors and Troubleshooting 2. Right-click the inverter and select Info from the menu (Figure 33). The inverter details window is displayed (Figure 34). Figure 33: Inverter menu 3. Click the Errors tab. The list is displayed. Figure 34: Inverter details - Error list -Single Phase Inverter with HD-Wave Technology Installation MAN-01-00541-1.
Troubleshooting Communication Troubleshooting Communication Troubleshooting Ethernet (LAN) Communication The possible errors and their troubleshooting are detailed in the following table: Error Message LAN cable disconnected No DHCP Configure Static IP or set to DHCP Cause and Troubleshooting Physical connection fault. Check the cable pin-out assignment and cable connection. IP settings issue. Check the router and configuration. Consult your network IT. Gateway not responding Ping to router failed.
Appendix A: Errors and Troubleshooting Power Optimizer Troubleshooting Possible cause and troubleshooting Problem Power optimizers are shaded. Pairing failed String voltage is 0V If you connected the inverter to the monitoring platform, retry pairing remotely (during sunlight). Make sure to leave the inverter ON/OFF switch ON and that S_OK appears in the status screen. Power optimizer (s) output is disconnected. Connect all power optimizer outputs. Power optimizer(s) not connected in the string.
Appendix B: Mechanical Specifications Appendix B: Mechanical Specifications The following figure provides inverter dimensions in mm [in]. Figure 35: SE3000H-SE7600H inverter dimensions Figure 36: SE10000H-SE11400H inverter dimensions 58 -Single Phase Inverter with HD-Wave Technology Installation MAN-01-00541-1.
Appendix C: Replacing and Adding System Components Appendix C: Replacing and Adding System Components NOTE If you are permanently disassembling the installation or part of it, make sure to use the disposal methods dictated by local regulations. Replacing an Inverter 1. Turn OFF the inverter ON/OFF/P switch, and wait until the green LED is blinking , indicating that the DC voltage is safe (<50V), or wait five minutes before continuing to the next step. 2.
Replacing the Safety Switch 9. Remove the screws securing the inverter to the mounting brackets and lift the inverter from the mounting bracket. Figure 38: Mounting brackets NOTE If you remove the old inverter and do not immediately install a new one, then: o Lock the Safety Switch in the OFF position using a lock on the switch. o Secure the Safety Switch bracket to the wall/pole, using 3 screws o Use insulation tape to isolate each of the AC and DC wires. o Seal the open conduits using duct tape.
Appendix C: Replacing and Adding System Components 4. Open the inverter cover as described in Removing the Inverter Cover on page 46. 5. Disconnect the DC and AC cables from the Safety Switch. 6. Disconnect the wires connected between the inverter and the Safety Switch: l Antenna cable from the communication board l DC and AC wires in the Safety Switch (with the ferrite bead) l Grounding cable 7. Open the Safety Switch bracket screws. Figure 39: Connection Unit bracket 8.
Adding, Removing, or Replacing Power Optimizers Adding, Removing, or Replacing Power Optimizers 1. Turn OFF the inverter ON/OFF/P switch, and wait until the green LED is blinking , indicating that the DC voltage is safe (<50V), or wait five minutes before continuing to the next step. 2. Disconnect the AC to the inverter by turning OFF the circuit breakers on the distribution panel. 3. Turn OFF the Safety Switch . 4. Disconnect and connect the necessary power optimizers. 5.
Technical Specifications - Single Phase Inverters with HD-Wave Technology (North America) Technical Specifications - Single Phase Inverters with HD-Wave Technology (North America) SE3000H-US SE3800H-US SE5000H-US SE6000H-US SE7600H-US SE10000H-US SE11400H-US Unit OUTPUT Rated AC Power Output 3000 Max AC Power Output 3000 3800 @ 240V 3300 @ 208V 3800 @ 240V 3300 @ 208V 6000 @ 240V 5000 5000 @ 208V 6000 @ 240V 5000 5000 @ 208V 7600 10000 11400 VA 7600 10000 11400 VA AC Output Voltage Min.
Technical Specifications - Single Phase Inverters with HD-Wave Technology (North America) SE3000H-US SE3800H-US SE5000H-US SE6000H-US SE7600H-US SE10000H-US SE11400H-US Unit Power factor range 1 (adjustable from -0.85 to +0.
Technical Specifications - Single Phase Inverters with HD-Wave Technology (North America) SE3000H-US SE3800H-US SE5000H-US SE6000H-US SE7600H-US SE10000H-US SE11400H-US Unit ADDITIONAL FEATURES Supported Communication Interfaces RS485, Ethernet, ZigBee (optional), Cellular (Optional) Revenue Grade Data, ANSI C12.20 Optional1 Rapid Shutdown - NEC 2014 and 2017 690.
Technical Specifications - Single Phase Inverters with HD-Wave Technology (North America) SE3000H-US SE3800H-US SE5000H-US SE6000H-US SE7600H-US SE10000H-US SE11400H-US Unit -40 to +1401 /-40 to +60 Operating Temperature Range Protection Rating °F/ °C NEMA 4X (Inverter with Safety Switch) Recommended OCPD size per grid:w Inverter Maximum Output Current (A) Minimum Fuse Rating (A) Maximum Fuse Rating (A) SE3000H-US 12.
Default Trip Limits and Times According to IEEE1547 Default Trip Limits and Times According to IEEE1547 NOTE The inverters are equipped with adjustable utility protective function set-points, and can be aggregated above 30kW on a single Point of Common Connection. The default settings are in compliance with IEEE1547. Utility authorization is required to change these set-points. Voltage Range (% of Base Voltage) Max. Clearing Time (Sec) V < 50% 0.16 50 % < V < 88% 2.00 110% < V < 120% 1.
