Operating Instructions Digital Pressure Gauge SERIES CPG 2500 Digital Pressure Gauge Series CPG 2500 PN 0017851001 F
Digital Pressure Gauge SERIES CPG 2500 ! This Warning symbol indicates that danger of injury for persons and the environment and/or considerable damage (mortal danger, danger of injury) will occur if the respective safety precautions are not taken. Warning ! This Caution symbol indicates danger for the system and material if the respective safety precautions are not taken. Caution i This Notice symbol does not indicate safety notices but information for a better understanding of the facts.
Digital Pressure Gauge SERIES CPG 2500 Table of Contents 1. General Information 7 1.1 Warranty 7 1.2 Important Notice 7 1.3 FCC Radio Frequency Emission Notice 8 1.4 Trademarks and Copyrights 8 1.5 Software License Agreement 8 1.6 Mensor Service Plus 9 1.6.1 After the Warranty 9 1.6.2 Calibration Services 9 1.6.3 Accreditations 9 1.7 Packaging for Shipment 9 2. Safety Notices 10 2.1 User Responsibiliities 10 2.2 General Safety Notices 10 2.
Digital Pressure Gauge SERIES CPG 2500 5.6 Power Up 21 6. Local Operation 23 6.1 General Operation 23 6.2 Keys and Tabs 23 6.3 Display Screen Features 23 6.4 Tool Bar 24 6.4.1 Contact and Version Information Key 24 6.4.2 Language selection Key 24 6.4.3 Main screen view Key 25 6.4.4 Remote setup Key 26 6.4.5 Remote status Key 26 6.5 Channel Frames 26 6.5.1 Presure reading window 26 6.5.2 Channel setup Key 26 6.5.2.1 Display Tab 27 6.5.2.1.
Digital Pressure Gauge SERIES CPG 2500 7. Remote Operation 35 7.1 Remote Setup 35 7.1.1 Instrument Tab 35 7.1.1.1 Emulation Mode 35 7.1.1.2 Channel 35 7.1.2 Ethernet Tab 36 7.1.3 Serial Tab 37 7.1.3.1 Cable Requirements 37 7.1.3.2 Command and Query Format 38 7.1.3.3 Command Set Definitions 38 7.1.3.4 Output Formats 39 7.1.3.5 Commands and Queries 39 7.1.3.6 Units Command Syntax 44 7.1.3.7 CPG 2500 Error Codes 45 7.1.3.8 Remote Emulation 46 7.1.3.8.
Digital Pressure Gauge SERIES CPG 2500 8.2.3 Specifications 66 8.3 Analog Output 66 8.3.1 Command Set for Analog Output Option 67 8.3.2 Zero and Span Adjustment 68 8.3.3 Specifications 69 8.4 IEEE-488 (GPIB) (see 7.1.4) 70 8.5 Rack Mount Kit (optional accessory) 70 9. Maintenance 71 9.1 Beyond the Warranty 71 9.2 Spare Parts 72 9.3 Replacing the fuse 72 10. Calibration 73 10.1 Environment 73 10.2 Pressure Standards 73 10.3 Calibration Medium 73 10.
Digital Pressure Gauge SERIES CPG 2500 1. General Information 1.1 Warranty All products manufactured by Mensor® Corporation (Mensor) are warranted to be free of defects in workmanship and materials for a period of one year from the date of shipment. No other express warranty is given, and no affirmation of Seller, by words or actions, shall constitute a warranty. SELLER DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER.
Digital Pressure Gauge SERIES CPG 2500 1.3 FCC Radio Frequency Emission Notice This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Digital Pressure Gauge SERIES CPG 2500 or incidental damages including damages for loss of business profits, business interruption, loss of business information and the like), arising from or in connection with the delivery, use or performance of the software program. 1.6 Mensor Service Plus If you have problems and you don’t find the answer in this manual, contact Mensor at 1.800.984.4200 (USA only) or 1.512.396.
Digital Pressure Gauge SERIES CPG 2500 2. Safety Notices 2.1 User Responsibilities To ensure safety, the user must make sure that: • The system is used properly, no dangerous media are used and that all technical specifications are observed. • The system is operated in perfect operating condition. • This operation manual is legible and accessible to the user at the system’s location. • The system is operated, serviced and repaired only by authorized and qualified personnel.
Digital Pressure Gauge SERIES CPG 2500 i Additional safety notices are found throughout this manual. Notice 2.3 Warnings and Caution Notices ! Warning ! WARNING: HIGH PRESSURE! High pressure gases are potentially hazardous. Energy stored in these gases and liquids can be released suddenly and with extreme force. High pressure systems should be assembled and operated only by personnel who have been trained in proper safety practices.
Digital Pressure Gauge SERIES CPG 2500 ! CAUTION: As with most sensitive electronic equipment, switch the power switch off before connecting or disconnecting to a power source to prevent data loss. Caution CAUTION: ESD PROTECTION REQUIRED. The proper use of grounded work surfaces and personal wrist straps are required when coming into contact with exposed circuits (printed circuit boards) to prevent static discharge to sensitive electronic components.
Digital Pressure Gauge SERIES CPG 2500 3. Product Description 3.1 General Description The CPG 2500 Digital Pressure Gauge is a multi-channel pressure system designed to test and calibrate a variety of pressure devices in either absolute or gauge pressure modes. The CPG 2500 can have two independent measurement channels plus an optional barometric reference. Figure 3.1 - Front View 3.2 Features Here is a short list of significant features designed into the CPG 2500: 1.
Digital Pressure Gauge SERIES CPG 2500 3.3 Front Panel The CPG 2500 front panel includes a 6.2 inch color Half Video Graphics Array (HVGA) liquid crystal display featuring touch screen technology. Operator input is accomplished by pressing the words or icons presented on the display. There are no discrete keypads or switches on the front panel.
Digital Pressure Gauge SERIES CPG 2500 3.5 Chassis Assembly The chassis assembly acts as the housing for the system. The system has no userserviceable parts except for the fuse, and therefore the chassis should not be opened except by qualified repair personnel at Mensor or certified service locations for any other reason. 3.6 Turning on the CPG 2500 You can confirm that your CPG 2500 is operational right now.
Digital Pressure Gauge SERIES CPG 2500 NOTES 16 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge SERIES CPG 2500 4. Specifications Accuracy specifications presented herein are obtained by comparison with primary standards traceable to the National Institute of Standards and Technology (NIST). These specifications are obtained in accordance with the ISO Guide to the Expression of Uncertainty in Measurement (GUM).
Digital Pressure Gauge SERIES CPG 2500 Pressure media Clean, dry, non-corrosive, non-conbustible, non-oxidizing gases. Not suitable for oxygen use Display 6.2” color LCD with 4 wire resistive touch screen Resolution digits 6 significant digits (up to 1 ppm); user selectable. Warmup time min Approximately 15 minutes to achieve full accuracy depending on environment. Remote user interfaces Standard: RS-232 and Ethernet Optional: IEEE-488 and Analog Output Power input requirements +5 VDC, 3 A min.
Digital Pressure Gauge SERIES CPG 2500 5. Installation 5.1 Unpacking the Instrument In addition to functional testing, each unit is inspected for appearance prior to leaving the factory. Upon receipt, please examine the transducer for shipping damage. Report any apparent damage to the carrier immediately.
Digital Pressure Gauge SERIES CPG 2500 5.4 Rear Panel Up to five pneumatic pressure ports are located on the rear panel. Positioned between the pressure ports are the ethernet and RS-232 connectors and the power switch. Optional connectors could be a GPIB connector, a barometric reference hose barb, or an analog output connector. 5.5 Pressure Connections i When making up a connection to an o-ring adapter fitting port use a back-up wrench to prevent over-stressing the threads in the manifold block.
Digital Pressure Gauge SERIES CPG 2500 5.5.1 Pressure Port Connect a device to be tested to the PRESSURE port. The CPG 2500 will precisely measure the pressure at this port up to the full scale range of the sensor. 5.5.2 Reference Port On low pressure (< 20 psi) gauge units this port is available to connect to the reference side of the transducer. The maximum value is equal to or less than the range of the sensor or 20 psi, whichever is less.
Digital Pressure Gauge SERIES CPG 2500 NOTES 22 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge SERIES CPG 2500 6. Local Operation 6.1 General Operation This section describes the procedures for operating the CPG 2500 from the front panel. Instructions for operating the device remotely from an external computer are covered in Section 7, Remote Operation. By following the procedures provided in these two sections and Section 10, Calibration, you can expect your CPG 2500 to deliver maximum accuracy and dependability for many years of useful service. 6.
Digital Pressure Gauge SERIES CPG 2500 6.4 Toolbar 6.4.1 Contact and Version Information Key Press this key to display Mensor contact, instrument and software version information. 6.4.2 Language Selection Key The flag icon on the toolbar is a key that indicates the language used in all screens. Press this key to select the language used for local operation.
Digital Pressure Gauge SERIES CPG 2500 6.4.3 Main Screen View Key Press this key to configure the channel displayed on the main screen. Select a channel to display on the left and right frames or press the single channel display key in the middle to select a single channel. To return to a dual channel display screen press the dual channel display key, select the desired channels and return to the main screen by pressing the back key.
Digital Pressure Gauge SERIES CPG 2500 6.4.4 Remote Setup Key Press this key to set the operating parameters for Instrument emulation, Ethernet, Serial RS-232 or optional IEEE-488. For further information see Section 7, Remote Operation. 6.4.5 Remote Status Key Press this key to view the remote communications monitor. The remote monitor displays detailed information that is helpful to troubleshoot programs. 6.5 Channel Frames 6.5.
Digital Pressure Gauge SERIES CPG 2500 6.5.2.1 Display Tab Press the display tab to configure the measure and adjust functions. 6.5.2.1.1 Adjust Function The adjust function will add a Tare or Zero key on the upper left above the pressure reading window. If these features are not desired, select Off. Tare: Allows the user to temporarily set the measured pressure reading to zero. Press the key again to return the reading to the true pressure.
Digital Pressure Gauge SERIES CPG 2500 Barometer: If this optional feature was ordered with your CPG 2500, press Barometer to display the atmospheric pressure reading. 6.5.2.2 Sensor Tab 6.5.2.2.1 Standard Pressure Display Mode Press the sensor tab to select the pressure reading filter, the pressure measurement type and resolution. Filter: The Filter is an electronic filter to smooth out the pressure readings.
Digital Pressure Gauge SERIES CPG 2500 6.5.2.2.2 Delta Pressure Display Mode This feature is available for a CPG 2500 when equipped with two primary sensors. Delta Function: The delta function is selected from the Main Screen View (see Section 6.4.3). To setup the delta function press the channel setup key from the delta channel displayed. The delta setup screen will appear. 6.5.2.2.2.1 Display Tab (Delta) The adjust and measure functions can be selected from this screen.
Digital Pressure Gauge SERIES CPG 2500 6.5.2.2.2.2 Sensor Tab (Delta) The delta function can be selected for a displayed channel, along with a different resolution. 6.5.2.2.2.3 Adjust Tab (Delta) The adjust tab has no function in delta setup. 6.5.2.2.2.4 Data Tab (Delta) The data tab resets the selected channel to default settings.
Digital Pressure Gauge SERIES CPG 2500 6.5.2.3 Adjust Tab This tab is for adjusting zero and head pressure correction and setting access to those features. These features can be locked out by pressing the key icon. A password screen will appear. Enter the correct password. Next select the utility tab. The padlocks can then be toggled on or off. 6.5.2.3.1 Zero Zero can be adjusted on this tab and the main screen view (if selected) when the padlock icon is unlocked.
Digital Pressure Gauge SERIES CPG 2500 i Head correction parameters are stored separately for each channel. Notice Height: Enter the difference in height between the center of the measure/control port of the CPG 2500 and the reference level of the Device Under Test (DUT). If the reference level of the DUT is lower than the center of the measure/control port of the CPG 2500, enter a positive height. If it is higher, enter a negative height.
Digital Pressure Gauge SERIES CPG 2500 Sensor information is displayed showing the serial number, date of calibration, minimum and maximum range, and the pressure units. If the Analog option is installed, the maximum and minimum values will be displayed. Press the Default key to reset the instrument to the following conditions: • Clear peak maximum and peak minimum values • Set sensor filter to Normal • Set resolution to six significant figures. 6.5.
Digital Pressure Gauge SERIES CPG 2500 6.5.3.2 Metric Tab 6.5.3.3 User Units Tab To enter customized user units, press the User Units tab. Choose PSI or pascal as a base unit and then enter a scaling factor by pressing the number key. Select from these two units by pressing User 1 or User 2.
Digital Pressure Gauge SERIES CPG 2500 7. Remote Operation Use the following screens to set the operating parameters for Instrument emulation, Ethernet, Serial (RS-232) and IEEE-488 (GPIB) information. 7.1 Remote Setup Press the Remote Setup key (computer icon) on the toolbar to configure remote communication parameters for the CPG 2500. 7.1.1 Instrument Tab Press the Instrument tab to set the remote communication emulation mode and for channel selection. 7.1.1.
Digital Pressure Gauge SERIES CPG 2500 7.1.2 Ethernet Tab Press the Ethernet tab to set up the Ethernet parameters. ! CAUTION: Please contact your network administrator for proper settings. Caution ! CAUTION: Please consult your computer resources department prior to connecting this instrument to your network to verify there are no conflicts with existing IP addresses. Caution The Ethernet communication port allows the CPG 2500 to communicate with computers using 10/100Based-T specifications.
Digital Pressure Gauge SERIES CPG 2500 7.1.3 Serial Tab Press this tab to set up the serial port parameters. The serial communication port allows the CPG 2500 to communicate in RS-232 format with computers, terminals, PDAs, or similar hosts. These parameters should be set to match your host computer. Default settings are: 57600 baud, 8 data bits, 1 stop bit, no parity, and no echo. If the echo checkbox is checked, the CPG 2500 will immediately echo back characters sent over the serial port. 7.1.3.
Digital Pressure Gauge SERIES CPG 2500 7.1.3.2 Command and Query Format Commands must be sent in ASCII format and terminated with either a carriage return (), linefeed (), or both. Commands are not case sensitive. Each query returns a response. If an error is detected the response will include an error flag. Command or Query field: Unless otherwise specified, commands are typically converted to queries by appending a question mark to the command. Table 7.1.3.
Digital Pressure Gauge SERIES CPG 2500 3. Queries are special instructions in the form: [Command?] [Termination] where the question mark, “?”, immediately precedes the terminator. When a valid query is received, the CPG 2500 will return {data} terminated by CR and LF. Floating point data is returned in the current engineering units in exponential format. 7.1.3.4 Output Formats Pressure readings are returned in exponential notation in a format according to the OUTFORM command as follows.
Digital Pressure Gauge SERIES CPG 2500 A? n.nnnnne+nn Returns the A channel pressure reading. AR? n.nnnnne+nn Returns the A channel rate. BARO? n.nnnnne+nn Returns reading from barometric sensor B? n.nnnnne+nn Returns the B channel pressure reading. BR? n.nnnnne+nn Returns the B channel rate. CALDISABLE yes,no Sets whether or not calibration of the active channel is disabled.
Digital Pressure Gauge SERIES CPG 2500 DOC mm/dd/yyyy Sets the date of cal for the active channel. DOC? mmddyy Returns the date of cal for the active channel. DOM? mm/dd/yyyy Returns the date of manufacture. FILTER Off, Low, Normal, High Sets the reading filter 0, 80%, 92%, 95%. FILTER? (filter) Returns the reading filter. GASDENSITY Value in lb/cuft Sets the head pressure gas density. GASDENSITY? n.
Digital Pressure Gauge SERIES CPG 2500 PEAKMAX? n.nnnnne+nn Returns the maximum pressure since peakreset was sent. PEAKMIN? n.nnnnne+nn Returns the minimum pressure since peakreset was sent. PEAKRESET none Resets the peak values. PORT nnnnnn Sets the Ethernet port of the instrument. PORT? nnnnn Returns the Ethernet port of the instrument.
Digital Pressure Gauge SERIES CPG 2500 RWINDOW? n.nnnnne+nn Returns rate exponential filter window. SBAUD 9600, 19200, 38400, 57600 Sets the serial baud rate. SBAUD? XXXX Returns the serial baud data. SCREENSRC A, B, or A,B, or B,A, or Delta,A, or Delta,B Sets the CPG 2500 display mode. SCREENSRC? {A,B or A,Delta or Delta,B} Returns screen source as one of the above options. SDATA 7 or 8 Sets the serial data bits.
Digital Pressure Gauge SERIES CPG 2500 7.1.3.6 Units Command Syntax for Measurement Units Table 7.1.3.
Digital Pressure Gauge SERIES CPG 2500 29 pounds per square foot PSF English 30 tons per square foot TSF English 32 micron of mercury @ 0°C mHG Metric 33 tons per square inch TSI English 34 hectapascals HPA Metric 36 megapascals MPA Metric 37 millimeters of water @ 20°C MMH2O Metric 38 centimeters of water @ 20C CMH2O Metric 39 meters of water @ 20°C MH2O Metric 7.1.3.7 CPG 2500 Error Codes Table 7.1.3.
Digital Pressure Gauge SERIES CPG 2500 7.1.3.8 Remote Emulation The Mensor DPG 2100 is the previous generation instrument similar to the CPG 2500. There is some compatibility between the CPG 2500 and a DPG 2100 in that the CPG 2500 will respond to many of the remote instructions as if it were the older instrument. The DPG 2100 commands will operate only on the currently active control channel.
Digital Pressure Gauge SERIES CPG 2500 ADDRESS address sp lf C Sets the device IEEE-488 address just as the address key does in local operation. The address can be any number from 0 through 30. Single digit numbers can be preceded by a zero (01, etc.), but the zero is not required. The command is address sp where is a number from 0 to 30. Note: Allow at least 0.1 second between an address change command and the next command to allow the system to complete the change.
Digital Pressure Gauge SERIES CPG 2500 DISPLAY? display?lf To determine the current display setting; Returns where is 0 to 7, same as above. DOC doc sp lf This command allows the user to replace the date of calibration in memory each time the unit is re-calibrated. Before sending DOC the master password must be invoked.
Digital Pressure Gauge SERIES CPG 2500 KEYLOCK Keylock sp lf LINEREV Invoking the KEYLOCK command makes the front panel keys inoperative. Where is 1 to lock out the front panel keys, 0 to enable front panel key functions. not emulated MODEL? model?lf This query returns the CPG 2500 model number. OPT? opt?lf Returns the type of any installed options for the CPG 2500. OUTFORM outform sp lf The OUTFORM command sets a particular output format as shown below.
Digital Pressure Gauge SERIES CPG 2500 SAVE SAVElf Send a SAVE command to preserve changes made to variable parameters. Without the SAVE command recent changes will remain in effect only as long as the power is continuous, or until later changes displace them. If there is a power interruption (power OFF) before the SAVE command is issued, the next power up will return the instrument to its last saved settings.
Digital Pressure Gauge SERIES CPG 2500 SPAN SPAN sp lf Use the SPAN command to correct the pressure reading at FS. This command first requires the PW password to be issued. Send the true pressure value while maintaining at least 50% of the FS pressure on the pressure port. (Refer to the Maintenance and Calibration sections for details on calibrating an instrument.) Where is true pressure value in current engineering units.
Digital Pressure Gauge SERIES CPG 2500 UNITS_TABLE not emulated UNITS_TABLE? UNITS_TABLE? lf not emulated WINDOW window sp lf Sets the filter window for pressure readings where is a value in the current measurement units within the range of the instrument. WINDOW? window?lf Returns the filter window setting for the pressure reading. The instrument returns where is a value in the current units within the range of the instrument.
Digital Pressure Gauge SERIES CPG 2500 9 feet of water @ 60°F FTH2O English 10 millitorr MTORR Metric 11 inches of sea water @ 0°C INSW English 12 feet of sea water @ 0°C FTSW English 13 atmospheres ATM English 14 bars BAR Metric 15 millibars MBAR Metric 16 millimeters of water @ 4°C MMH2O Metric 17 centimeters of water @ 4°C CMH2O Metric 18 meters of water @ 4°C MH2O Metric 19 millimeters of mercury @ 0°C MMHG Metric 20 centimeters of mercury @ 0°C CMHG Metric
Digital Pressure Gauge SERIES CPG 2500 7.1.3.8.3 DPG II Models 14000/15000 Terse Message Set Emulation The following device dependent messages include the original terms enabled for the DPGII. Most of these terms have an equivalent message in the above, expanded message list. When sending a terse message to the CPG 2500, transmit the message followed by an X. The X signals the CPG 2500 to execute the command contained in the message.
Digital Pressure Gauge SERIES CPG 2500 The ‘Q’ Command Data/Output Format n Description Output Format 0 Pressure reading in the selected units. This is the default output format. NNNNNNNwhere each N is a number (0 through 9), +,-,decimal point, or a space. If the pressure rate or peak monitor option is being used the output format is NNNNNNN,NNNNNNN. The data before the comma is the pressure and the data after the comma is the pressure rate or peak.
Digital Pressure Gauge SERIES CPG 2500 U Command: same as UNITS command. The U command selects the measurement units to be output on the bus and the display. The syntax for the U command is UnX where n is a number as described in the table below.
Digital Pressure Gauge SERIES CPG 2500 25 grams per square centimeter G/CM2 Metric 2 26 kilograms per square centimeter KG/CM Metric 27 meters of sea water MSW Metric 28 ounce per square inch OSI English 29 pounds per square foot PSF English 30 tons per square foot TSF English 31 percent of full scale %FS English 32 micron of mercury @ 0°C mHG Metric 33 tons per square inch TSI English 34 hectapascals HPA Metric W Command: not emulated.
Digital Pressure Gauge SERIES CPG 2500 7.1.3.8.4 General SCPI WIKA Commands STATus :OPERation :CONDition? MEASure [:PRESsure] [z]? :TEMPerature[z]? :RATE[z]? :BAROmetric? CALibration :MODE? :DATE? :DATE :ZERO? :ZERO ZERO:RUN 58 Returns an integer value representing instrument status that can be decoded. Bit 0: Zeroing active. Bit 1: Control Setpoint has not been reached. Bit 2: Reserved 0. Bit 3: Reserved 0. Bit 4: Measuring. The instrument is actively measuring.
Digital Pressure Gauge SERIES CPG 2500 SENSE [:PRESsure] [z] :NAME? :MODE? :MODE ABS/GAUGE :ABS? :RESolution? :RANGE [:UPPer]? :LOWer? Selects the sensor to read or modify or active sensor if [z] is omitted. Returns the accuracy and range of the sensor. Returns pressure type “ABSOLUTE” or “GAUGE” Sets the pressure type to absolute or gauge. Returns native sensor type “1” for absolute, ”0” for gauge. Returns the FS-related relative resolution of the sensor. Returns the maximum range of the primary sensor.
Digital Pressure Gauge SERIES CPG 2500 TEST :ELECtronic? :RELay? :RELay ON/OFF Returns electronics status. Returns whether relay 1 to 3 is closed or not. Turns relay 1 to 3 on or off. :NAME? :FACTOR? Returns the name of the unit with index n. Returns the conversion factor to the current unit with index n.
Digital Pressure Gauge SERIES CPG 2500 7.1.4 IEEE-488 Tab (Option) Press the Remote Setup key and the remote setup screen will appear with an IEEE-488 tab on the bottom. Press the IEEE-488 tab and the following screen will appear. This screen is for setting the IEEE-488 address. Touch the numeric value box and a number entry keypad will appear for you to enter your new IEEE-488 address and then press [OK].
Digital Pressure Gauge SERIES CPG 2500 7.1.4.2 Interface Functions The CPG 2500 responds to the following IEEE.488.2 interface functions: SRQ LLO GET GTL DCL SDC EOI Service Request: A service request is asserted whenever an error is encountered. When the bus controller issues a serial poll the error will be cleared. If the host IEEE board includes automatic serial polling capability, turn this feature off in order to view all errors.
Digital Pressure Gauge SERIES CPG 2500 8. Options • • • • • Barometric Reference Transducer Barometer Analog Output IEEE-488 (see “7.1.4 - IEEE-488” in Section 7, Remote Operation) Rack Mount Kit (optional accessory) 8.1 Barometric Reference Transducer The Barometric Reference Transducer is a very stable, absolute pressure sensor used to accurately measure local atmospheric pressure.
Digital Pressure Gauge SERIES CPG 2500 In absolute emulation mode the atmospheric pressure reading from the barometric reference transducer is added to the gauge pressure reading of the active channel to emulate absolute pressure. 8.1.3 Calibration The Barometric Reference Transducer can be calibrated in exactly the same manner as the other installed sensors as described in Section 10, Calibration. 8.1.4 Specifications Accuracy: 0.01% of reading.
Digital Pressure Gauge SERIES CPG 2500 Table 8.2.1 - Standard Sea Level Pressure at Various Elevations* ELEVATION PRESSURE UNITS FEET METERS PSI INHG 0C MMHG 0C -3000 -914.40 16.36067 33.31075 846.09349 -2500 -762.00 16.07310 32.72524 831.22156 -2000 -609.60 15.78963 32.14809 816.56201 -1500 -457.20 15.51023 31.57922 802.11253 -1000 -304.80 15.23484 31.01852 787.87078 -900 -274.32 15.18024 30.90735 785.04716 -800 -243.84 15.12580 30.79651 782.23174 -700 -213.
Digital Pressure Gauge SERIES CPG 2500 9000 2743.20 10.50483 21.38811 543.25820 10000 3048.00 10.10644 20.57696 522.65508 15000 4572.00 8.29351 16.88579 428.89932 20000 6096.00 6.75340 13.75009 349.25242 25000 7620.00 5.45352 11.10351 282.02934 30000 9144.00 4.36410 8.88542 225.68990 *Standard sea level pressure: 0 feet = 29.92126 inches HgA (0 meters = 1013.25 mbar). 8.2.
Digital Pressure Gauge SERIES CPG 2500 8.3 Analog Output The CPG 2500 can be configured at the time of manufacture to have voltage output that is directly proportional to the full scale pressure range of the A and/or B channel pressure transducer(s) in the instrument. This output is available from a 4-position removable connection on the rear panel.
Digital Pressure Gauge SERIES CPG 2500 8.3.1 Command Set for Analog Output Option Commands can be used over any of the communications ports available. Table 8.3.1 - Command Set for Analog Output Command or Query Data Response/Function Analogdoc mmddyy Sets date of cal for the analog output Analogdoc? mmddyy Returns date of cal for the analog output. Analogsn? 38 char string is returned Returns analog board type, serial number and version.
Digital Pressure Gauge SERIES CPG 2500 3. Connect a DMM to the analog output connector on the rear panel of the instrument. Apply a known true pressure at or near zero and take a reading with the DMM. Calculate the equivalent analog output voltage for the applied pressure using the formula: voltage span x measured pressure + voltage minimum pressure span Subtract this value from the DMM reading. Send the resulting offset value to the transducer with the Analogzero command. 4.
Digital Pressure Gauge SERIES CPG 2500 Uncertainties: 0-1 VDC 0-5 VDC 0-10 VDC 0.010% FS 0.010% FS 0.010% FS Minimum input impedance of the device measuring the analog output is 1 Megaohm. 8.4 IEEE-488 (GPIB) The information for this option has been provided in Section 7, Remote Operation. 8.5 Rack Mount Kit (optional accessory) A rack mount kit allows the customer to install a CPG 2500 into a standard 19” instrument rack.
Digital Pressure Gauge SERIES CPG 2500 9. Maintenance The CPG 2500 was designed for maintenance-free operation. User maintenance is not recommended beyond replacement of parts listed in Table 9.2. If you have questions not covered by this manual, call 1.800.984.4200 (USA only), or 1.512.396.4200 for assistance, or send an e-mail to tech.support@mensor.com. 9.1 Beyond the Warranty Take advantage of Mensor’s expert product care.
Digital Pressure Gauge SERIES CPG 2500 9.2 Spare Parts Table 9.2 lists the spare parts for the CPG 2500 that can be ordered from Mensor. Table 9.2 Spare Parts List Part Description Part Number Manual 0017851001 Fuse Littelfuse® 0454 002 Power Supply 4901000029 Fitting adapter 7/16-20 to 1/8 FNPT 6000602015 Fitting adapter 7/16-20 to 1/4 FNPT 0012688001 O-ring seals for 7/16-20 fitting 4250010020 Kit - Rack Mount adapter, single unit 0017839001 9.
Digital Pressure Gauge SERIES CPG 2500 10. Calibration The CPG 2500 automatically adjusts the pressure reading for the effects of temperature and non-linearity within the calibrated temperature range of 15-45°C. The process is referred to as dynamic compensation because each reading is so adjusted before it is output to the display or to a communication bus.
Digital Pressure Gauge SERIES CPG 2500 10.4 Setup The following illustration for calibration setup shows a typical setup for either local or remote calibration for an absolute or gauge pressure instrument. The ‘Optional Computer’ is required only for performing a remote calibration. The ‘Pressure Standard’ is normally a deadweight test instrument, and the ‘Volume Controller’ refers to a hand operated variable-volume pressure vernier device.
Digital Pressure Gauge SERIES CPG 2500 10.5 Calibration The calibration screen is password protected, and will require the operator to enter a password before proceeding. Touch the channel setup key. Then touch the adjust tab. Next, press the key and the password entry screen will appear. The password installed at the factory is 1 2 3 4 5 6. The operator can change this password as described in 10.5.2 - Utility Tab.
Digital Pressure Gauge SERIES CPG 2500 10.5.1 Sensor Tab Press the Sensor tab to view information about the installed sensors. The radio buttons allow the operator to select which sensor information is displayed and which sensor is active in the calibration screens. 10.5.2 Utility Tab The Utility tab allows the user to perform certain administrative features for the CPG 2500. 10.5.2.1 Zero and Head Correction The padlocks indicate if the feature is accessible from the Channel Setup/Adjust tab.
Digital Pressure Gauge SERIES CPG 2500 10.5.2.2 Restore Factory Cal Press OK to restore the factory settings. 10.5.2.3 Change Password 1. Press this key to change the password. A number entry screen will be displayed. Enter from one to six digits for a new password. As each number is pressed it appears in the password window. ! CAUTION: The password is seldom used and is easily forgotten. After a change, write down aned save the new number. If the password is lost, contact mensor. Caution 2.
Digital Pressure Gauge SERIES CPG 2500 10.5.3 Edit Tab Press the Edit tab to adjust the calibration with known data. 10.5.4 Calibrate Tab Press the Calibrate tab to adjust the sensor by applying a calibrated pressure. Follow the instructions below according to which procedure is required. Procedure 1 should be used when you have ‘as found’ data. (If you pressed “Restore Factory Cal” you will have to re-generate the data. The values can be entered with no pressure applied to the external port).
Digital Pressure Gauge SERIES CPG 2500 10.5.4.1 Procedure 1: For ‘as found’ data 1. Press the Calibrate/Edit tab. The pressure points should be within 20% of the minimum and maximum range of the channel. 2. Enter the points from the pressure standard in the first column (desired). 3. Enter the ‘as found’ readings of the 2500 in the second column (actual). Press [apply]. The second column will now contain the data from the first column. The readings should now be correct. 10.5.4.
Digital Pressure Gauge SERIES CPG 2500 NOTES 80 Mensor/WIKA Operating Instructions Series CPG 2500
Digital Pressure Gauge SERIES CPG 2500 11. Appendix Table 11.
Digital Pressure Gauge SERIES CPG 2500 29 pounds per square foot PSF 30 tons per square foot TSF 31 percent of full scale %FS 32 micron HG @ 0°C μHg 0°C 33 ton per square inch TSI 34 n/a n/a 35 hectopascals hPa 36 megapascals MPa 37 millimeters of water @ 20°C mmH2O 20°C 38 centimeter of water @ 20°C cmH2O 20°C 39 meters of water @ 20°C MH2O 20°C n/a User Units 1 User defined n/a User Units 2 User defined 11.
Digital Pressure Gauge SERIES CPG 2500 11 inSW 0°C 3.5% salinity 26.92334 0.03714250 12 ftSW 0°C 3.5% salinity 2.243611 0.445710 13 ATM 0.06804596 14.69595 14 Bar 0.06894757 14.50377 15 mBar 68.94757 0.01450377 16 mmH2O 4°C 703.0890 0.001422295 17 cmH2O 4°C 70.30890 0.01422295 18 MH2O 4°C 0.7030890 1.422295 19 mmHg 0°C 51.71508 0.01933672 20 cmHg 0°C 5.171508 0.1933672 21 Torr 51.71508 0.01933672 22 kPa 6.894757 0.1450377 23 PA 6894.757 0.
Digital Pressure Gauge SERIES CPG 2500 11.3 Conversion Factors, Millitorr The following table lists factors which should be used as multipliers when converting other pressure units to or from millitorr. Table 11.3 - Conversion Factors, millitorr Code Pressure Unit To convert from millitorr To convert to millitorr 1 PSI 0.00001933672 51715.08 2 inHg 0°C 0.00003936995 25400.08909 3 inHg 60°F 0.00003948117 25328.53093 4 inH2O 4°C 0.0005352534 1868.273977 5 inH2O 20°C 0.0005362028 1864.
Digital Pressure Gauge SERIES CPG 2500 27 MSW 0°C 3.5% salinity 0.00001322347 75623.11663 28 OSI 0.0003093875 3232.1992 29 PSF 0.002784488 359.132477 30 TSF 0.000001392244 718265.0575 32 μHg 0°C 1.0 1.000000022 33 TSI n/a n/a 35 hPa 0.001333220 750.0636259 36 MPa 0.0000001333220 7500636.259 37 mmH2O 20°C 0.01361955 73.42388114 38 cmH2O 20°C 0.001361955 734.2388114 39 MH2O 20°C 0.00001361955 73423.88114 11.
Digital Pressure Gauge SERIES CPG 2500 15 mBar 1.00000E-02 1.00000E+02 16 mmH2O 4°C 1.019744E-01 9.806378E+00 17 cmH2O 4°C 1.019744E-02 9.806378E+01 18 MH2O 4°C 1.019744E-04 9.806378E+03 19 mmHg 0°C 7.500636E-03 1.333220E+02 20 cmHg 0°C 7.500636E-04 1.333220E+03 21 Torr 7.500636E-03 1.333220E+02 22 kPa 1.00000E-03 1.00000E+03 23 PA 1.00000E+00 1.00000E+00 24 Dy/cm2 1.00000E+01 1.00000E-01 25 gm/cm2 1.019716E-02 9.806647E+01 26 kg/cm2 1.019716E-05 9.
Mensor Corporation 201 Barnes Drive San Marcos, Texas 78666 Phone: 512.396.4200 Fax: 512.396.1820 Web site: www.mensor.com email: sales@mensor.