Operating Instructions Process pressure transmitter IPT-1* Vers. 3.
Contents Contents 1 About this document 1.1 1.2 1.3 2 . . . . . . . . . .. .. .. .. .. .. .. .. .. 5 5 5 5 6 6 6 6 6 . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 7 8 9 9 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . Mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . Mounting steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 12 12 Configuration . . . . . . . . . . . . . . . Principle of operation . . . . . . . . .
Contents 8.3 9 Instrument repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Dismounting 9.1 9.2 Dismounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 38 10 Supplement 10.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Information on Foundation Fieldbus . . . . . . . . . . . . . . 10.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 About this document 1 About this document 1.1 Function This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instructions for maintenance and fault rectification. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device. 1.2 Target group This operating instructions manual is directed to trained qualified personnel.
2 For your safety 2 For your safety 2.1 Authorised personnel Mount and set up the pressure transmitter only if you know the applicable national regulations and have the appropriate qualification. You must be aquainted with the regulations and instructions for hazardous areas, measurement and control technology as well as electrical circuits because the pressure transmitter is "electrical equipment" according to EN 50178.
2 For your safety 2.5 Safety approval markings and safety tips The safety approval markings and safety tips on the device must be observed. 2.6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines. By attaching the CE mark, VEGA provides a confirmation of successful testing. 2.7 Fulfillment of NAMUR recommendations With respect to interference resistance and emitted interference, the NAMUR recommendation NE 21 is fulfilled.
3 Product description 3 Product description 3.1 Configuration Scope of delivery The scope of delivery encompasses: l l IPT-1* Vers. 3.
3 Product description l l Serial number Technical data 3.2 Principle of operation Application area IPT-1* Vers. 3.0 is a pressure transmitter for measurement of overpressure, absolute pressure or vacuum. Measured products are gases, vapours and liquids in measuring ranges up to 4000 bar (400 MPa); with front-flush version also viscous liquids in measuring ranges up to 600 bar (60 MPa). Functional principle The process pressure acts on the sensor element via the stainless steel diaphragm.
3 Product description This function is available at a later date for instruments with StEx, WHG or ship approval as well as country-specific approvals such as those according to FM or CSA. 3.3 Operation IPT-1* Vers. 3.0 can be adjusted with different adjustment media: l l with indicating and adjustment module a configuration tool The entered parameters are generally saved in IPT-1* Vers. 3.0, optionally also in the indicating/adjustment module. 3.
4 Mounting 4 Mounting 4.1 General instructions Suitability for process conditions Make sure that all parts of the instrument in contact with the measured product, especially the sensor element, process seal and process fitting, are suitable for the existing process conditions such as process pressure, process temperature as well as the chemical properties of the medium. You can find the specifications in chapter "Technical data" in the or on the type label.
4 Mounting Ventilation and pressure compensation The ventilation of the measuring cell is realised by a filter element in the socket of the electronics housing. The ventilation of the electronics housing is realised via an additional filter element around the cable glands.2) 2 1 Fig.
4 Mounting Oxygen applications Danger: Instruments in the version "Oil and grease free for oxygen" should be unpacked just before mounting. After the protective cover of the process fitting has been removed, the label "O₂" on the process fitting is visible. Contamination by oil, grease and dirt should be avoided. Danger of explosion! 4.2 Mounting instructions Mounting position IPT-1* Vers. 3.0 functions in any installation position.
5 Connecting to power supply 5 Connecting to power supply 5.
5 Connecting to power supply Select connection cable for Ex applications Take note of the corresponding installation regulations for Ex applications. In particular, make sure that no potential equalisation currents flow over the cable screen. In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation. 5.
5 Connecting to power supply 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal, connect the outer ground terminal with potential equalisation 11 Tighten the compression nut of the cable entry. The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished. 5.3 Wiring plan, single chamber housing The following illustrations apply to the non-Ex as well as to the Ex-ia version.
5 Connecting to power supply Electronics and connection compartment Display I²C 1 4 2 5 6 7 8 1 2 3 Fig. 7: Electronics and connection compartment, single chamber housing 1 Plug connector for service 2 Spring-loaded terminals for connection of the external indicating and adjustment module 3 Ground terminal for connection of the cable screen 4 Spring-loaded terminals for voltage supply Wiring plan Display I2C 1 2 5 6 7 8 1 Fig.
5 Connecting to power supply Housing overview 1 2 3 5 4 Fig.
5 Connecting to power supply Display Connection compartment 1 3 1 I²C 2 2 Fig. 1 2 3 11: Connection compartment, double chamber housing Plug connector for service Ground terminal for connection of the cable screen Spring-loaded terminals for voltage supply Wiring plan I2C 1 2 1 Fig. 12: Wiring plan, double chamber housing 1 Voltage supply/Signal output 5.5 Switch on phase Switch on phase After IPT-1* Vers. 3.
5 Connecting to power supply 31545-EN-081211 Then the current measured value will be displayed and the corresponding digital output signal will be outputted to the cable.4) 4) The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting. Process pressure transmitter IPT-1* Vers. 3.
6 Set up with the indicating and adjustment module 6 Set up with the indicating and adjustment module 6.1 Short description Function/Configuration The indicating and adjustment module is used for measured value display, adjustment and diagnosis.
6 Set up with the indicating and adjustment module Fig. 13: Mounting the indicating and adjustment module 31545-EN-081211 Note: If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication, a higher cover with an inspection glass is required. Process pressure transmitter IPT-1* Vers. 3.
6 Set up with the indicating and adjustment module 6.3 Adjustment system 2 1 1.1 3 Key functions Fig.
6 Set up with the indicating and adjustment module 6.4 Setup procedure Level or process pressure measurement IPT-1* Vers. 3.0 can be used for level as well as for process pressure measurement. Default setting is level measurement. The mode can be changed in the adjustment menu. Depending on the application only the respective subchapter "Level or process pressure measurement" is of importance. There, you find the individual adjustment steps.
6 Set up with the indicating and adjustment module ▶ 2 Basic adjustment Display Diagnostics Service Info Confirm the menu "Basic adjustment" with [OK], the menu item "Unit" will be displayed. Unit Unit of measurement bar▼ Temperature unit °C▼ 3 Activate the selection with [OK] and select "Units of measurement with [->]. 4 Activate the selection with [OK] and select the requested unit with [->] (in the example mbar). 5 Confirm with [OK] and move to position correction with [->].
6 Set up with the indicating and adjustment module The adjustment unit is hence switched over from bar to m. Proceed as follows to select the temperature unit:6) à Activate the selection with [OK] and select "Temperature unit with [->]. à Activate the selection with [OK] and select the requested unit with [->] (e.g. °F). à Confirm with [OK]. The temperature unit is hence switched over from °C to °F.
6 Set up with the indicating and adjustment module aborted with [ESC] or the displayed limit value can be accepted with [OK]. Carrying out max. adjustment Proceed as follows: 1 Edit the % value in the menu item "Max. adjustment" with [OK]. Max. adjustment +100.0 % = +1000.0 mbar 0000.0 mbar Information: The displayed pressure for 100 % corresponds to the nominal measuring range of the sensor (in the above example 1 bar = 1000 mbar). 2 Set the requested percentage value with [->] and [OK].
6 Set up with the indicating and adjustment module Information: The steps 1, 3 and 4 are not necessary for instruments which are already preset according to customer specifications! You can find the data on the type label on the instrument or in the menu items of the zero/span adjustment. The indicating and adjustment module enables the adjustmetn without filling or pressure. Thanks to this, you can carry out your settings already in the factory without the instrument having to be installed.
6 Set up with the indicating and adjustment module 2 Confirm the menu "Basic adjustment" with [OK], the menu item "Unit" will be displayed. Unit Unit of measurement bar▼ Temperature unit °C▼ 3 Activate the selection with [OK] and select "Units of measurement with [->]. 4 Activate the selection with [OK] and select the requested unit with [->] (in the example mbar). 5 Confirm with [OK] and move to position correction with [->]. The adjustment unit is hence switched over from bar to mbar.
6 Set up with the indicating and adjustment module Zero adjustment 000.0 % = +0000.0 mbar 0000.0 mbar P 2 Set the requested mbar value with [+] and [->]. 3 Confirm with [+] and move to span adjustment with [->]. The zero adjustment is finished. Information: The zero adjustment shifts the value of the span adjustment. The span, i.e. the difference between these values, however, remains unchanged. Information: For an adjustment with pressure, you simply enter the displayed actual measured value.
6 Set up with the indicating and adjustment module Copy sensor data This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module. A description of the function is available in the operating instructions manual "Indicating and adjustment module".
6 Set up with the indicating and adjustment module Menu section Function Reset value Application no reset Factory setting Like basic adjustment, furthermore special parameters are reset to default values.10) Pointer The min. and max. distance values are reset to the actual value. 31545-EN-081211 Optional settings Additional adjustment and diagnosis options such as e.g. scaling, simulation or trend curve presentation are shown in the following menu schematic.
6 Set up with the indicating and adjustment module 6.5 Menu schematic Information: Depending on the version and application, the highlighted menu windows are not always available. Basic adjustment ▶ 1 Basic adjustment Display Diagnostics Service Info Unit Unit of measurement bar▼ Temperature unit °C▼ 1.1 Damping 1.5 Position correction Offset = 0.2 mbar 0000 mbar 1.2 Linearisation curve 1.6 P linear ▼ 0s Min. adjustment 000.0 % = 0.0 mbar 0.0 mbar 1.3 Sensor-TAG 1.7 Max. adjustment 100.
6 Set up with the indicating and adjustment module Service ▶ Basic adjustment Display Diagnostics Service Info Simulation 4 4.2 Reset Start simulation ▼ Select reset ▼ 4.5 PIN 4.3 Enable? Application Language 4.3 Deutsch Copy sensor data 4.4 Copy sensor data? 4.6 Level Info ▶ Basic adjustment Display Diagnostics Service Info Device-ID 5 5.1 Sensor type Sensor-TAG Serial number 12345678 Sensor characteristics 5.2 Date of manufacture e.g. 16. May 2008 Software version e.g. 3.
6 Set up with the indicating and adjustment module 6.6 Saving the parameter adjustment data It is recommended noting the adjusted data, e.g. in this operating instructions manual and archive them afterwards. They are hence available for multiple use or service purposes. If IPT-1* Vers. 3.0 is equipped with an indicating and adjustment module, the most important data can be read out of the sensor into indicating and adjustment module.
7 Setup with AMS™ 7 Setup with AMS™ 7.1 Parameter adjustment with AMS™ For WIKA sensors, instrument descriptions for the adjustment program AMS™ are available as DD. The instrument descriptions are already implemented in the current version of AMS™. For older versions of AMS™, a free-of-charge download is available via Internet. 31545-EN-081211 Go via www.WIKA.com and "Downloads" to the item "Software". Process pressure transmitter IPT-1* Vers. 3.
8 Maintenance and fault rectification 8 Maintenance and fault rectification 8.1 Maintenance, cleaning When used in the correct way, no special maintenance is required in normal operation. In some applications, product buildup on the sensor diaphragm can influence the measuring result. Depending on the sensor and application, take precautions to ensure that heavy buildup, and especially a hardening thereof, is avoided. If necessary, the transmitter has to be cleaned.
8 Maintenance and fault rectification In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed.
9 Dismounting 9 Dismounting 9.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. 9.2 Disposal Note: When disposing of old instruments, take note of the valid legal and municipal regulations. The appropriate parts must be recycled.
10 Supplement 10 Supplement 10.1 Technical data General data Pressure type Gauge pressure or gauge pressure Measuring principle - Measuring ranges ≤ 16 bar piezoresistive with internal transmission liquid - Measuring ranges > 16 bar Strain gauge (DMS) dry Service interface I²C-Bus Materials and weights 316L corresponds to 1.4404 or 1.4435, 316Ti corresponds to 1.
10 Supplement Transmission rate 31.25 Kbit/s Current value 10 mA, ±0.5 mA Dynamic behaviour output 10 s Run-up time approx. 100 % 90 % 2 1 10 % tT t tA tS Fig.
10 Supplement Nominal range Overload, max. pressure Overload, min. pressure 0 … 1.6 bar/0 … 160 kPa 10 bar/1000 kPa -1 bar/-100 kPa 0 … 16 bar/0 … 1.
10 Supplement Deviation with absolute pressure measuring range 0.1 bar - Turn down 1 : 1 up to 5 : 1 < 0.25 % - Turn down > 5 : 1 < 0.05 % x TD Influence of the product or ambient temperature Applies to instruments with digital signal output (HART, Profibus PA, Foundation Fieldbus) as well as to instruments with analogue current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) = nominal measuring range/set span.
10 Supplement Product temperature standard, depending on the seal17) - FKM (VP2/A) -20 … +105 °C (-4 … +221 °F) - EPDM (A+P 75.5/KW75F) -40 … +105 °C (-40 … +221 °F) - NBR (COG) -20 … +105 °C (-4 … +221 °F) Product temperature front-flush threaded fitting G1 A according to EHEDG, threaded fitting M44 x 1.25 as well as hygienic fittings, depending on seal18) 19) - FKM (VP2/A) -20 … +150 °C (-4 … +302 °F) - EPDM (A+P 75.
10 Supplement Indicating and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Adjustment elements 4 keys Protection - unassembled IP 20 - mounted into the sensor without cover Materials - Housing - IP 40 ABS Inspection window Polyester foil Power supply Operating voltage - Non-Ex instrument - 9 … 32 V DC 9 … 24 V DC EEx-ia instrument Operating voltage with lighted indicating and adjustment module23) - Non-Ex instrument 13 … 32 V
10 Supplement 10.2 Information on Foundation Fieldbus Block diagram, measured value processing The following illustration shows the Transducer Block and Function block in simplified form.
10 Supplement Secondary_value_2 100 % 0% scale_in_0 scale_in_100 scale_in_0 0 Sensor_value scale_in_100 100 % -0,500 % 0,500 bar Fig. 17: Adjustment IPT-1* Vers. 3.0 Parameter list The following list contains the most important parameters and their meaning: l l l l l l primary_value_unit - Unit code of 'Primary_value' % secondary_value_1 Process pressure. Selected as input to AIFB by setting 'Channel' = 2.
10 Supplement l l l l l - l l l l l l - l l l l - simulate_primary_value simulate_secondary_value_1 simulate_secondary_value_2 device status "0: ""OK"" 13: ""non-specific error"" 17: ""Cal span too small"" 34: ""EEPROM memory fault"" 36: ""ROM memory fault"" 37: ""RAM memory fault"" 40: ""non-specific hardware fault"" 41: ""Sensor element not found"" 42: ""No leaking pulse"" 43: ""No trigger signal"" 44: ""EMI error"" 113: ""Communication hardware fault""" linearization type - Possible types of
10 Supplement - Highest calibrated value. For calibration of the high limit point you give the high measurement value (pressure) to the sensor and transfer this point as HIGH to the transmitter. Unit derives from 'Sensor_range.unit' l CAL_POINT_LO Lowest calibrated value. For calibration of the low limit point you give the low measurement value (pressure) to the sensor and transfer this point as LOW to the transmitter. Unit derives from 'Sensor_range.
10 Supplement 10.3 Dimensions Housing M20x1,5/ ½ NPT 2 M20x1,5/ ½ NPT 3 116mm (4 9/16") ø 77 mm (3 1/32") M20x1,5/ ½ NPT 1 M20x1,5 M20x1,5/ ½ NPT 4 18: Housing versions (with integrated indicating and adjustment module the housing is 9 mm/0.35 in higher) Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing 31545-EN-081211 Fig.
10 Supplement ø 6mm (15/64") ND 60° ø 4,8 (3/16") SW27 15mm (19/32") 12mm (15/32") SW27 57mm (2 1/4") GD ¼“NPT 60° ø 4,8 (3/16") M 16x1,5 ML 57mm (2 1/4") ø 3mm (1/8") 65mm (2 9/16") 23mm (29/32") ½“NPT 25mm (63/64") 3mm (1/8") G½A 20mm (25/32") SW27 15mm (19/32") 63mm (2 31/64") IPT-1* Vers. 3.0 - threaded fitting M 20x1,5 MI Fig. 19: IPT-1* Vers. 3.0 GD = G½ EN 837, ND = ½ NPT, ML = M16 x 1.5 inner, MI = M20 x 1.
10 Supplement SW27 G½B 20,5 mm (13/16") ø 30 mm (1 3/16") 86 SW60 SW41 G1B 22 mm (55/64") 28 mm (1 7/64") G1½A 71 mm (2 51/64") 85 G6 ø 18 mm (45/64") 68 mm (2 43/64") 20,5 mm (13/16") G1B 65 mm (2 9/16") SW41 65 mm (2 9/16") IPT-1* Vers. 3.0 - front-flush connection, part 1 ø 30 mm (1 3/16") 83 31545-EN-081211 Fig. 20: IPT-1* Vers. 3.0 85 = G1 A front-flush 0 … 0.4 bar and 0 … 1.6 bar, 86 = G½ A front-flush > 1.6 bar, 84 = G1 A front-flush up to 150 °C according to EHEDG 0 … 0.
10 Supplement 81 mm (3 3/16") 82 mm (3 15/64") 82 mm (3 15/64") IPT-1* Vers. 3.0 - front-flush connection, part 2 ø50 mm (1 31/32") SA RT ø 74 mm (2 29/32") RA 51 mm (2 1/64") 82 mm (3 15/64") ø64 mm (2 33/64") ø 65 mm (2 9/16") ø 84 mm (3 5/16") ø 84 mm (3 5/16") ø 105 mm (4 9/64") 3T 3R Fig. 21: IPT-1* Vers. 3.
31545-EN-081211 10 Supplement Process pressure transmitter IPT-1* Vers. 3.
10 Supplement 31545-EN-081211 54 Process pressure transmitter IPT-1* Vers. 3.
31545-EN-081211 10 Supplement Process pressure transmitter IPT-1* Vers. 3.
Printing date:: WIKA Alexander Wiegand GmbH & Co. KG Alexander-Wiegand-Straße 30 63911 Klingenberg/Germany Phone +49 9372 132295 Fax +49 9372 132706 e-mail: support-tronic@wika.de www.wika.de All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing.
