Service manual

ManualsBrandsWilbur Curtis Company ManualsCoffee MakerGEM 120P

Important Safeguards/Conventions

This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance

should be performed by an authorized Wilbur Curtis service technician.

 •DONOTimmersetheunitinwateroranyotherliquid

 •Toreducetheriskofreorelectricshock,DONOTopenservicepanels.Nouserserviceableparts

inside.

 •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation.

 •Nevercleanwithscouringpowders,bleachorharshchemicals.

Symbols

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

YourIntelliFreshbrewerisFactoryPre-SetandReadytoGo…RightfromtheBox.

FollowingaretheFactorySettingsforIntelliFreshbrewer:

•BrewTemperature=200°F  •WaterBypass=OnLARGE&MEDIUMbrewonly

•BrewVolume=Large-Medium-Small •EnergySaveMode=Off

•QualityTimer=120Minutes

SystemRequirements:

 •WaterSource20–90PSI(MinimumFlowRateof1GPM)

 •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.

SETUPSTEPS

Theunitshouldbelevel(lefttorightandfronttoback)andlocatedonasecurecountertop.Connectawater

linefromthewaterltertothebrewer.

NOTE:Awaterltrationsystemmustbeusedtomaintainatrouble-freeoperation.(Inareaswithextremely

hardwater,wesuggestthatasedimentaryandtaste&odorlterbeinstalled.)Thiswillprolongthelifeofyour

brewingsystemandenhancecoffeequality.

1.A3/8”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsized

sufcientlytoprovideaminimumof1.0GPM.

2.Connecttheunittoanappropriateelectricalpowercircuit.

3.Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttoll.Whenthewater

levelinthetankrisestothecorrectvolume,theheatingelementswillenergizeautomatically.Withthe

IntelliFreshbrewer,thereisnodangerofelementburnoutcausedbyoverheatinganemptytank.

4.Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhen

READYTOBREWisdisplayedontheLCDscreen.

5.Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.

6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterlling.

NSF International requires the following water connection:

1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the ma-

chine can be moved for cleaning underneath.

2. Insomeareasanapprovedbackowpreventiondevicemayberequiredbetweenthebrewerand

the water supply.

Wilbur Curtis Company, inC.

Models

GEMTIF

GEMSIF

GEM3IF

ServiceManual–GeminiIntelliFreshBrewer

CAUTION: DO NOT

connect this brewer to hot

water. The inlet valve is

not rated for hot water.

CAUTION: Please use

this setup procedure

before attempting to use

this brewer. Failure to follow the

instructions can result in injury or the

voiding of the warranty.

IMPORTANT: Equipment

to be installed to comply

with applicable federal,

state, or local plumbing/electrical

codes having jurisdiction.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

ISO9001:2008

Wilbur Curtis Company

Montebello,CA90640

Tel:(323)837-2300

www.wilburcurtis.com

Summary of content (18 pages)

PAGE 1
Wilbur Curtis Company, Inc. Service Manual – Gemini IntelliFresh Brewer Important Safeguards/Conventions Models GEMTIF GEMSIF GEM3IF This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician. • DO NOT immerse the unit in water or any other liquid • To reduce the risk of fire or electric shock, DO NOT open service panels. No user serviceable parts inside.
PAGE 2
INTELLIFRESH BREWING INSTRUCTIONS 1. Brewer should be ON (Confirm at rear toggle switch, then press the ON/OFF button). Ready-to-Brew should be on the display. If the brewer is connected to an InterLock grinder, the grinder should be on. When Interlock connection is made, grind coffee at this time. 2. Place an empty Satellite under the brewcone and press the warmer switch to pre-heat the Satellite. NOTE: Only utilize Intellifresh Satellites on Intellifresh Brewers. 3.
PAGE 3
Warmers The warmer, under the brewcone will turn on automatically whenever a coffee brew cycle is started. The warmers may be switched on and off using the WARMER buttons on the control panel. LEFT & RIGHT SATELLITE WARMERS Error Message An error message will appear on the screen in the event of a malfunction under the following conditions: 1. Water Level Overflow. 2. Break in Temperature Control Circuit ERROR MESSAGE DESCRIPTION CAUSE 3.
PAGE 4
GEM INTELLIFRESH The G3/Gold Cup Series Brewing System is Factory Pre‑Set for Optimum Performance. After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller. The control displays CURTIS . Press ON/OFF button and the screen will display . After WILBUR CURTIS three seconds, Water will fill the tank (approximately 2-3 minutes depending on water flow rate).
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Program Menus GEMIF Brewer Program Menus From Program Menus press > display will show the next feature Global Recipes. GLOBAL RECIPES Global Recipes Global Recipes (Factory set to Gourmet STD) Press  to select. If selected, press < or > to chose a recipe based on the type of coffee being brewed. Selections are Gourmet STD, Light Roast, Dark Roast, High Yield, Filter Pack, or Decaf. Press  to select the desired recipe.
PAGE 6
Program Menus GEMIF Brewer P-Maintenance Beeper On/Off Drip-out Mode P-Maintenance (Factory set to OFF) Press  to Select, Set gallons brewed to indicate P-Maintenance. Press < or > to adjust from Off to 9500 gallons. This feature advances in 100 gallon increments. Press  to exit. Beeper On/Off (Factory set to ON) Press  to display ON or OFF. Pressing either < or > toggles between on and off.  to set. When ON, this feature allows you to hear a short beep each time a button is pressed.
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Illustrated Parts List GEMTIF 32 23 1 2 3 4 5 17 18 19 43 44 45 20 21 22 25 26 30 31 27 24 28 6 7 8 29 9 10 11 12 42 13 33 34 39 14 38 15 16 35 41 36 5 40 37 7
PAGE 8
Illustrated Parts List GEMTIF Index Nº 1 2 3 4 5 6 7 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part Nº Description GEM3IF WC-37121* WC- 442 WC-2977-101 WC- 844-101* WC-39744 WC-37388* WC-39755* WC-39756* WC-29050* WC-8559* WC-37308* WC-39745 WC-61309 WC-61307 WC-38504 WC-61301 WC-37008* WC-43067* WC-37406* WC- 934-04* WC-4382* WC-1438-101* WC-62033 WC-29044 WC-2402P* WC- 847 * WC-37122 * WC-1501* WC- 102* WC- 522 * WC-43055* WC-542
PAGE 9
Illustrated Parts List GEMSIF 1 2 34 3 4 5 6 7 17 8 9 18 19 20 21 22 10 11 12 13 14 35 36 15 23 24 25 37 38 16 39 26 27 7 40 29 30 31 32 33 28 9
PAGE 10
Illustrated Parts List GEMSIF Index Nº 1 2 3 4 5 6 7 8 9 9A 9B 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part Nº Description GEM3IF WC-58117 WC-37122* WC-2977-101 WC-37308* WC- 442 WC- 844-101* WC-37389 WC-39801* WC-39802* WC-39803* WC-8559* WC-61384 WC-39800 WC-1809* WC-61307 WC-3528 * WC-61379 WC-2402P* WC-1501 WC-59020 WC- 102* WC- 847 * WC-29050* WC-5853-102 WC-43062* WC-37406* WC-62035 WC- 906-04* WC-1438-101* WC-4394* WC- 522 * WC-43055* WC-531
PAGE 11
Illustrated Parts List GEM3IF 1 2 3 4 13 7 16 18 5 19 6 8 20 9 15 14 10 11 12 A 17 A 11
PAGE 12
Illustrated Parts List GEM3IF Index Nº 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Nº Description WC-5622* WC-2001 WC-2005* WC-2025* WC-2010C WC-2006* WC-2102 WC-39747 WC-2007 WC-6417 WC-1901A WC-1800* WC- 976-101* WC- 586* WC-39746 WC- 736-101* WC-3705* WC-38151 WC-13426 WC-39747 LID, BLACK PLASTIC GEM-3 CAP, SHIELD W/VENT WASHER, SHIELD CAP 1/8” GLASS, GAUGE 8” SHIELD, GAUGE GLASS ¾” D. x 8” WASHER, .188ID x .
PAGE 13
Electrical Schematic GEMTIF 5200 23.6 7600 34.
PAGE 14
Electrical Schematic GEMSIF (-10 Only) 14
PAGE 15
Electrical Schematic GEM3IF 15
PAGE 16
Rough-In Drawings GEMTIF 22.125” (56.2 cm) SHOWING WC-37259 BREW CONE ASSEMBLY 18.125” (46.1 cm) .125” 1.0” (2.5 cm) .25” (.3 cm) (.6 cm) 30.5” 12.0” (77.5 cm) (30.5 cm) 11.75 (29.8 cm) 11.25” 11.75” (28.6 cm) (29.8 cm) 7.75” (19.7 cm) 4.0” 5.375” (10.0 cm) (13.7 cm) GEMSIF .75” (1.9 cm) 22.125” (56.2 cm) 30.5” (77.5 cm) 11.875” 11.625 (30.2 cm) (29.5 cm) 4.0” (10.2 cm) 7.75” 5.625” (19.7 cm) 9.125” (23.2 cm) (14.3 cm) GEM3IF 11.5” 11.75” (29.2 cm) (29.8 cm) 10.
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PAGE 18
Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply: 3 Years, Parts and Labor, from Original Date of Purchase on digital control boards. 2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing. 1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.