Product Manual

10
REV A
OPM-119
The Oil Alert system will automatically stop the engine before the
oil level falls below the safe limit.
CAUTION: EQUIPMENT DAMAGE:
Running the engine with a low oil level can cause engine damage. This
type of damage is not covered under warranty.
5. Install the oil ller cap/dipstick and tighten securely.
NOTE: This engine requires 38.4 ounces (1.2 quarts) of oil if it is
completely drained. Use caution when relling the engine as some
residual oil may have remained in the engine. Always use the dipstick
when lling the engine with oil to prevent overlling.
6 . After warming up the engine, recheck the oil level and rell as
necessary to bring it to the proper level.
AIR FILTER
Check maintenance schedule for recommended service period. Service
more often under dusty conditions.
WARNING: EQUIPMENT DAMAGE
Never start or run the engine with the air lter removed. This will
allow dirt to enter the engine, causing rapid engine wear. This type of
damage is not covered under warranty.
1. Unsnap the air cleaner cover spring,
remove the air cleaner cover and
remove the air lter element.
2. Wash the element in a solution of
household detergent and warm
water, then rinse thoroughly. Or
wash in a non-ammable or high
ash point solvent. Allow the element
to dry thoroughly.
3. Soak the air lter element in clean engine oil and squeeze the
excess oil. he engine will smoke during the initial start up if too
much oil is left in the element.
4. Reinstall the air lter element and the cover.
SEDIMENT CUP
DANGER: PERSONAL INJURY
Gasoline is highly ammable and explosive, and you can be burned or
seriously injured when handling fuel.
1. Remove the fuel valve to the
OFF position, then remove the
fuel sediment cup and O-Ring.
2. Wash the sediment cup in non-
ammable solvent, and dry
thoroughly.
GENERATOR CARE
Proper care and maintenance of the generator is necessary to ensure a
long trouble free life.
EXERCISING THE GENERATOR
The generator should be operated every three to four weeks. It should
be operated for a period of time sufcient to warm the unit up and to
dry out any moisture that has accumulated in the windings. If left, this
moisture can cause corrosion in the winding. Frequent operation of the
engine-generator set will also ensure that the set is operating properly
should it be needed in an emergency.
GENERATOR MAINTENANCE
Any major generator service, including the installation or replacement
of parts, should be performed only by a qualied electrical service
technician. USE ONLY FACTORY APPROVED REPAIR PARTS.
A. Bearing - The bearing used in these generators is a heavy duty,
double sealed ball bearing. They require no maintenance or
lubrication.
B. Receptacles - Quality receptacles have been utilized. If a
receptacle should become cracked or otherwise damaged,
replace it. Using damaged or cracked receptacles can be both
dangerous to the operator and destructive to the equipment.
CLEANING
Remove dirt and debris with a cloth or brush. DO NOT use high
pressure spray to clean either the engine or the generator. The high
pressure spray could contaminate the fuel system and the generator
components.
3. Place the O-Ring in the fuel valve and install the sediment cup.
Tighten the sediment cup securely.
4. Move the fuel valve to the ON position, and check for leaks.
Replace the O-Ring if there is any leakage.
SPARK PLUG
Replace annually or every 300 hours of operation. Always replace with
the same spark plug that came in the engine and check gap before
installing. Spark plug gap is 0.030”. Poor spark will also occur if spark
plug wire does not t rmly on spark plug. If this happens, reform the
terminal to t rmly on spark plug tip.
CARBON CANISTER
Designed to collect, store, and dispose of fuel vapors created in the
fuel tank/fuel system. The canister should last the life of the unit as long
as it stays dry.