69kW - 165kW PTO GENERATORS INSTALLATION AND OPERATORS MANUAL WINCO INC. 225 S. CORDOVA AVE. LE CENTER, MN 56057 507-357-6821 SERVICE DEPT. 507-357-6831 www.wincogen.
TABLE OF CONTENTS SAVE THESE INSTRUCTIONS SAVE THESE INSTRUCTIONS 2 INTRODUCTION 2 SAFETY 3 This manual contains important instructions that should be followed during installation and maintenance of the generator. Read and understand all instructions in the manual before starting and operating the generator. IMPORTANT SAFETY INSTRUCTIONS ANSI SAFETY DEFINITIONS CALIFORNIA PROPOSITION 65 USING THIS MANUAL Congratulations on your choice of a WINCO generator.
SAFETY 4. CLEANLINESS - SAVE THESE INSTRUCTIONS A. Remove all grease, ice, snow or materials that create slippery conditions around the unit. B. Remove any rags or other materials that could create a potential fire hazard. C. Carefully clean up any gas or oil spills before starting the unit. IMPORTANT SAFETY INSTRUCTIONS Keep the generator and surrounding area clean.
SPECIFICATIONS W70PTO-3 W85PTOS-3 Watts 69,000 Phase Single Voltage 120/240 Power Factor 1.0 Amps 287 Input Speed 540 RPM Generator Speed 1800 RPM Input Shaft 1 3/4” - 20 spline Required Tractor PTO HP 138 Watts 85,000 Phase Single Voltage 120/240 Power Factor 1.
W105PTOS-17 W150PTOS-3 W120PTOS-18 W165PTOS-18 Watts 105,000 Phase Three Voltage 120/240 Power Factor 1.0 Amps 253 Input Speed 1000 RPM Generator Speed 1800 RPM Input Shaft 1 3/4” - 20 spline Required Tractor PTO HP 210 Watts 150,000 Phase Single Voltage 120/240 Power Factor 1.
TESTING POLICY PREPARING THE UNIT Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked. UNPACKING CAUTION: EQUIPMENT DAMAGE When you unpack your new generator, be sure to remove all of the information sheets and manual from the carton.
foundation. shims if necessary to even out the foundagenerator startingInstall and reflected load torque. tion under the mounting pads then bolt the generator firmly in place. Mount the generator on a foundation if it is to be used as a WARNING: Personal Injury & Equipment Damage Each wire should be stripped back 7/8 of an inch and inserted permanent or standby power source (see Figure 2). See TRAILER MAYMOUNTING TIP OVER AND CAUSE INJURIES IF into one of the contacts in the plug kit.
ELECTRICAL CONNECTIONS CAUTION: Only qualified electricians should install electric wiring. Wringing must conform to all applicable national, state, and local codes. (Reference: National Fire Protection Association Manual No. 70, National Electrical Code.) DANGER: PERSONAL INJURY If the generator is to be used as a standby power source, a special disconnect switch must be installed to separate the generator and the commercial power lines.
ship with disconnect plugs and must be hard wired to the main line circuit breaker. arcase packing. The bag contains an instruction sheet, 2 plug bodies, four OPERATION a handle and the hardware assembly the Thecontacts, bag contains an instruction sheet, 2 plug to bodies, four contacts, disconnect You to will need tothe purchase theplug. appropriate a handle and theplug.
PRE-START CHECKS WARNING: PERSONAL INJURY: When working on or around these generators, do NOT wear loose fitting clothing or any articles that may get caught in moving parts. DANGER: PERSONAL INJURY: Power take-off must be disengaged at this time. 4. Couple the tractor to the generator with the drive shaft (tumbling bar). Couple the tumbling bar to the generator input shaft first, then to the power take-off shaft.
GENERATOR PROCEDURES STARTUP SHUTDOWN 1. With the power take-off drive disengaged, start the engine, which will drive the generator. Run the engine long enough to warm it up before proceeding so that it will run smoothly and achieve full power under generator load. WARNING: PERSONAL INJURY Never try to stop the generator. Alway let it coast until it stops. 2. With engine idling, engage the power take-off drive. 2. Reduce Speed of engine driving generator to idle. 3.
engine. NOTE: Do not over lubricate the universal joints. drive shaft (tumbling bar) power take-off end erator end. NANCEMAINTENANCE See Figure 8 for recommended lubrication schedule for the 1. Remove gearcase coupling shaft. allow to dry. breather. Soak breather in cleaning solvent, then Check the generator gear case oil level before each use of the plug height. (Figure chart lists various symptoms of poor generator CAUTION: EQUIPMENT DAMAGE generator.
TROUBLE SHOOTING TABLES SYMPTOM CAUSE(S) CORRECTIVE ACTION No output voltage 1. Circuit breaker open 2. Defective frequency meter 3. Short circuit in the load 1. Reset circuit breakers, replace if defective 2. Check output with another meter, replace meter if defective. 3. Disconnect the load. Check voltage at receptacle cord set. Check motors, appliances, and load leads for short circuit. Repair short. 4. Remove panel cover and check for voltage to the receptacles. Replace defective receptacles. 5.
GENERATOR CONNECTIONS GENERATOR GENERATOR CONNECTIONS CONNECTIONS 120/240 VOLT 120/240 VOLT SINGLE PHASE SINGLE PHASE 120/240V SINGLE PHASE GENERATOR GENERATOR CONNECTIONS CONNECTIONS 120/240 VOLT 120/240 VOLT THREE PHASE THREE PHASE 120/240V THREE PHASE 60706-160 3117-30 3117-30 14 Page Page 10 10 REV E 60706-160 60706-160 REV 3REV 3
GENERATOR GENERATOR CONNECTIONS CONNECTIONS 120/208 VOLT 120/208 VOLT THREE PHASE THREE PHASE 120/208V THREE PHASE GENERATOR GENERATOR CONNECTIONS CONNECTIONS 277/480 VOLT 277/480 VOLT THREE PHASE THREE PHASE 277/480V THREE PHASE 60706-160 REV 3 60706-160 REV 3 REV E Page 11 Page 11 15 3117-30 3117-30 60706-160
GENERATOR RECEPTACLE PANELS W70PTO-3 W70PTOS-3 W75PTOS-4 W75PTOS-17 60706-160 16 REV E
W85PTOS-18 W85PTOS-3 W100PTOS-3 REV E 17 60706-160
W105PTOS-4 W105PTOS-17 W145PTOS-4 W145PTOS-17 W150PTOS-3 60706-160 18 REV E
W150PTO GENERATOR RECEPTACLE PANEL ON MODEL W165PTOT-18 W120PTOS-18 W165PTOS-18 GENERAT CONVENI RECEPTA WIRING O GENERATOR MODELS CONVENIENCE 480 VOLT RECEPTACLE WIRING ON ALL MODELS EXCEPT 480V UNITS 60706-160 REV 3 REV E 19 Page 13 60706-160
36 MONTH LIMITED WARRANTY WINCO, Inc., warrants for thirty-six months from date of purchase, that it will repair or replace at its option, for the original user, the whole or any part of the product found upon examination, by WINCO at its factory at 225 South Cordova Avenue, Le Center, Minnesota, or by any factory-authorized service station, to be defective in material or workmanship under normal standby use (average less than 50 hours per month) and service.
