in.
in.xe™ table of contents Table of contents introduction . .................................................................................. 3 warnings ..........................................................................................4 features ............................................................................................ 5 in.xe™ overview - overview ........................................................................... 7 - in.xe™ dimensions . ...................................
table of contents troubleshooting - pump 1 doesn't work . ...................................................56 - pump 2 or blower doesn't work ..................................59 - circulation pump doesn't work ...................................62. - ozonator doesn't work . ................................................64. - nothing seems to work ................................................ 66 - spa not heating ..............................................................69.
introduction in.xe™ in.xe™ Entry-level spa system Congratulations! You have purchased one of the finest entry-level spa packs available. To install, use and enjoy your in.xe™ spa system take the time to carefully read these instructions. The in.xe™ has been designed for these typical spa configurations: • Single Pump System • Dual Pump System • Pump & Blower System • Dual Pump & Blower System In.xe™ can be wall-mounted or installed on its mounting base and comes with an integrated heat.
warnings in.xe™ WARNINGS: Before installing or connecting the unit, please read the following. * FOR UNITS FOR USE IN OTHER THAN SINGLE-FAMILY DWELLINGS, A CLEARLY LABELED EMERGENCY SWITCH SHALL BE PROVIDED AS PART OF THE INSTALLATION. THE SWITCH SHALL BE READILY ACCESSIBLE TO THE OCCUPANTS AND SHALL BE INSTALLED AT LEAST 5 FEET (1.52 M) AWAY, ADJACENT TO, AND WITHIN SIGHT OF THE UNIT. * LOW VOLTAGE OR IMPROPER WIRING MAY CAUSE DAMAGE TO THIS CONTROL SYSTEM.
features in.xe™ In.xe™ boast a long list of technical features. Each of them stands on its own merits and contributes to bring to in.xe™ equipped spa owners the most advanced solutions available to them: In.put™ In.kin™ In.put™ was designed to ease wire insertion (up to # 4 AWG) and connections. Tighter input connection reduces heat generated for increased component lifetime. First ever UL approved kinetic heating protection manages water temp. increase generated by pump heat dissipation.
features In.link™ In.stik™ In.link™ cables are very cool output and input plugs and connectors that come with colored and tagged polarizers. Totally waterproof, they are designed to be easily configured and to ensure that all cables of equipment used to make a spa or an hot tub work properly are well connected at their intended connection port, eliminating any risk of mis-wiring. In.stik™ a pen drive with an in.link™ connector very similar to a USB memory stick. It connects to in.
overview in.xe™ Accessory fuse Pump 2 fuse Installation brackets Door to access power input connectors and fuses Pump 1 fuse Pump 1 connector * Pump 2 connector Transformer fuse Main power entry connection 2 connectors for outputs controlled by independent relays (for oz, cp, light, blower or any other accessories) (120/240 vac 5 Amp). *Only one output is available on IN.XE-3-XX-XXX Connector for direct 120/240 vac 5 Amp output (for in.
overview in.xe™ dimensions: in.xe™ Side view Front view 17.38" (441.5 mm) 5.51" (140 mm) 2.75" (69.9mm) 5.69" (144.5mm) 19.32" (490.7 mm) 11.75" (298.5 mm) 4.5" (114.3 mm) 5.37" (136.4 mm) Ø.25" (6 mm) 6" (152 mm) 3" (76 mm) 8.3" (210 mm) Bottom view 4.2" (106.7 mm) 10.8" (275.6 mm) 3.9" (98.3 mm) 1.2" (30.5mm) 11.0" (279.4 mm) 8 Ø.
in.k200™ dimensions in.xe™ In.k200™ dimensions: Features: 2" (51 mm) 4.75" (120 mm) LED display 4 Keys 8 light indicators in.link™ connector Mechanical Specs: Weight: Dimensions (W x H x D): Approvals: 0.9 lbs (0.41 kg) Front Panel: 4.75" x 2" x 1.7" (120 mm x 51 mm x 43 mm ) Soft gasket UV resistance (ASMTD4329) UL, CSA, TUV and CE 1.7" (43 mm) Specifications and design are subject to change without notice.
installation in.xe™ Floor installation procedure 4" The following material is recommended: 4- # 10 screws of appropriate length with round, truss or pan head. 4- washers 1/2” OD x 1/16” thickness (12 mm OD x 1,5 mm) Select the most appropriate location on the floor for spa pack and firmly attach guide plate to wooden base with (2) screws backed by (2) washers. 10 Slide back side of the unit's feet into the guide plate. It should easily slide into place.
in.xe™ installation Wall installation procedure The following material is recommended: 4- # 10 screws of appropriate length with round, truss or pan head. 4- washers 1/2 OD x 1/16” thickness (12 mm OD x 1,5 mm) Use two (2) standard 2 x4 or 2x6 wall studs, spaced on 16-inch centers to affix the spa pack. In the case of a flat wooden surface: select the most appropriate location on wall for the spa pack.
keypad installation & connections in.xe™ Installing the in.k200™ 2 5/8" 67 mm The keypad should be installed directly onto the spa (or very close to it) so that it is easily accessible to the user. • To install the in.k200™, drill two 1” (25 mm) diameter holes at 2 5/8” (67 mm) from center to center as illustrated. • Cut out the material between the two holes (see illustration). • Clean the installation surface and peel the adhesive gasket from the back of the keypad.
in.xe™ Connecting main keypad to in.xe™ keypad installation & connections in.k200™ The in.k200™ comes with a 10 ft (3.048 m) cable and an in.link™ connector. To connect the in.k200™, simply insert its in.link™ connector into the appropriate keypad connector (as illustrated). Note: always shut power down before connecting an accessory to the in.xe™. Connect the main keypad in.k200™ as indicated here.
electrical wiring in.xe™ Electrical wiring North American model in.xe™ Warning! "For units for use in other than single-family dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away, adjacent to, and within sight of the unit". Main electrical box GFCI panel ----This product must always be connected to a circuit protected by a ground fault interrupter.
in.xe™ electrical wiring Electrical wiring North American or ce model in.xe™ bonding lug To install the wiring for the in.xe™ spa control, you'll need a Phillips screwdriver and a flat screwdriver. Loosen the 2 screws of the Spa Pack door and open it. Remove 5 1/2" (142 mm) of cable insulation. Strip away 1" (25 mm) of each wire insulation. Pull the cable through the cutout of the box and secure it with a strain relief (1" NPT strain relief; hole diameter: 1.335").
electrical wiring in.xe™ Electrical wiring North American model in.xe™ Electrical wiring European model in.xe.ce™ Single-phase For 240 VAC (4 wires) For 120 VAC (*3 wires) In.xe.ce™ 230 VAC or 230/400 VAC Correct wiring of the electrical service box, GFCI, and pack terminal block is essential. *If connected to a 3 wire system, no 240 VAC component will work. Correct wiring of the electrical service box, RCD, and pack terminal block is essential! Call an electrician if necessary.
heater connections in.xe™ L2 Ground Connections for 230/240 VAC heater (4KW or 2 KW) Heat.wav™ heater In.xe™ comes with a high performance heat.wav™ heater. With no pressure switch, it features in.flo™ integrated dryfire protection. L1 A watertight panel protects the heater and probe connectors. Removing the panel gives access to in.flo™ dry-fire protection and hi-limit/ regulation probe connectors, line 1, line 2 and ground power input cables connection ports.
in.link™ connectors in.xe™ High Current Integrated latch Low Current Colored & tagged polarizers Low voltage In.link™ connectors Latch snap & strain relief Watertight design UL & CE In.xe™ features in.link™ connectors with colored and tagged polarizers. This new plug and connector technology has been specifically designed for easy and safe assembly. The tags are interchangeable depending on the output; the polarizers are designed to avoid misconnections.
in.xe™ in.link™ connectors Connector Map Pump 1 * Pump 2 * Blower connector connector connector Female connector on Spa Pack Ozonator connector Direct connector 3 6 2 5 1 4 HC 3 2 1 6 5 4 LC In.link™ output connectors: Keypad connector Comm connector Light connector * Only available on IN.
in.xe™ in.link connectors Assembly 240v cable kit in.link for in.xe High Current Low Current Gecko P/N Description Typical use Cable Length 600DB0821 Cable in.link HC 2S 15A 240V 8FT dual-output loads up to 15 FLA (pump dual speed) 14/4 96" 600DB0967 Cable in.link HC 2S 15A 240V 8FT T CE dual-output loads up to 15 FLA (pump dual speed) for Europe 14/4 96" 600DB0833 Cable in.link HC 1S 15A 240V 8FT single-output loads up to 15 FLA (pump single speed) 14/3 96" 600DB0901 Cable in.
in.link connectors in.xe™ Assembly 240v cable kit in.link for in.xe (continuation) Assembly 120 v cable kit in.link for in.
in.xe™ in.link connectors Assembly 120 v cable kit in.link for in.xe (continuation) High Current Low Current Gecko P/N Description Typical use Cable Length 9920-401239 Cable in.link HC 2S 15A 120V 8FT dual-output loads up to 15 FLA (pump dual speed) 14/4 96" 600DB0857 Cable in.link HC 1S 15A 120V 8FT single-output loads up to 15 FLA (pump single speed) 14/3 96" 600DB0754 Cable in.link LC 1S 5A 120V 4FT single output loads up to 5 FLA (ozone, circ. pump, DC supply, etc.
power-up & breaker setting in.xe™ Boot up displayed sequence (Each parameter is displayed for 2 seconds) 8.8.
power-up & breaker setting in.xe™ Valuable Tips Technical stuff Make sure that all valves are open in the spa plumbing and that you have a good water flow circulating from the primary pump into the heater. There is no mechanical switch in the in.xe™ heater. Instead in.xe™ systems have integrated in.flo™ technology. The in.flo™ is an all electronic dry-fire protection device built-in in.xe's™ heater. At power up, in.
power-up & breaker setting in.xe™ 98 Make sure all accessories are linked to the bonding connector and connected to pack. Turn on the breaker. It's important to specify the current rating of the GFCI used to insure safe and efficient current management (and no GFCI trippings). Press and hold Light button until you access the breaker setting menu. Number of Phase selection UL Menu not available CE 1 or 2 UL Swim 1 or 2 Ce Swim 1,2 or 3 The values displayed by the system correspond to 0.
programming the in.xe™ in.xe™ Programming the in.xe™ using the in.stik™ Shut electrical power off. Turn power on. This feature is very useful on production lines to configure packs and in the field for service purposes like software updates. At power-up the in.xe™ system will upload all the different configurations set into the in.stik™ memory. Follow these simple steps to upload new pre-determined low level program configurations into the spa pack. The in.
programming the in xe™ in.xe™ 98 Programming the in.xe™ using the keypad Although every in.xe™ spa pack is factory set, in certain cases when servicing or replacing a new unit in the field, it may be necessary to set a new predetermined low level program configuration into the spa pack. Follow these simple steps to re-enter the low level programming menu using the keypad: The keypad display will show L xx where "xx" represents the previous configuration number registered in the system.
programming the in.xe™ in.xe™ Low Level Configuration Selection Chart This for in.xe™ with low level 85 revision 1, 2 and 3. Config.
programming the in.xe™ in.xe™ In.xe™ programming field options In the event where none of the pre-determined low level program configurations built in the in.xe™ system suit your spa equipment assembly, it's possible to custom configure the in.xe™ system by manually entering key parameter settings. To access this menu, press and hold Prog. (or Light key) for 30 seconds. Use Up or Down key to choose setting. Press Prog. key (or Light key) to go to the next parameter.
programming the in.xe™ in.xe™ Table 1 Parameter Options Description Filter Config Purge only = 0 With Circ. Pump = 1 With Pump #1, Low speed = 2 Filter cycle configuration Temp.
programming the in.xe™ in.
programming the in.xe™ in.xe™ Table 2 Parameter CP usage Ozone usage Ozone Pump Ozone Type Heater Pump Display - Filter Config - Temp.
in.xe™ programming the in.
programming the in.xe™ in.
in.xe™ programming the in.xe™ Table 3 Parameter CP usage Ozone usage Ozone Pump Ozone Type Heater Pump Display - Filter Config - Temp.
programming the in.xe™ in.
in.k200 ™ compact keypad for in.
keypad overview in.xe™ in.k200™ Compact series of entry-level keypads that gives complete control to wet fingers! In.k200™ is a compact keypad designed to be used with Aeware's in.xe™ spa systems. This new series of entry-level keypads comes in a waterproof plastic enclosure and is available in single pump, dual pump; dual pump/blower or pump/blower configurations. Easy to install, in.k200™ comes with an in.link™ connector. Note: The in.xe™ spa control is also compatible with the following keypads:in.
keypad overview in.
instructions in.xe™ 98 98 Key 1 Key 2 Press Key 1 key to turn Pump 1 on at low speed. Press a second time to turn pump to high speed (with a dual-speed pump). A third time turns pump off. Press Key 2 key to turn Pump 2 or Blower on. Press a second time to turn pump or blower off. A built-in timer automatically turns pump off after a predetermined period of time, unless it has been manually deactivated. The “Pump 1” indicator lights up when Pump 1 is on.
instructions in.xe™ 98 Up/Down key Off Mode Programming the system Setting filter cycle duration Use Up or Down key to set desired water temperature. The temperature setting will be displayed for 5 seconds to confirm your new selection. This mode allows you to stop all outputs for 30 minutes to perform a quick spa maintenance. Depending on system configuration the system performs either purge cycles or filter cycles.
instructions in.xe™ F 2 F 2 Filter cycle frequency Programming purge cycles Purge cycle frequency Setting the temperature display units Press Light key again. The display will show Fx, with "x" representing the number of filter cycles per day (up to 4). (Default: twice a day). To program the purge cycles, you must select the frequency. During a purge cycle, all pumps and the blower run for one minute.
instructions in.xe™ Water temperature regulation In a regulation cycle, the system first generates water flow through the heater housing and the plumbing, in order to ensure accurate water temperature readings as well as avoiding heater activation in dry conditions. The system verifies periodically that all parameters are within normal range. If the readings received from the system are not valid, blanks (- - -) will be displayed until normal readings have been successfully found.
typical settings in.xe™ In.xe™ typical settings: Ajustable Regulating Set Point: Factory Default Set Point: Filter Cycle Duration: Filter Cycle Frequency: Filter Cycle Start: Pump Runtime: Light Timeout: 59°F (15°C) to 104°F (40°C) Typical 95°F (35°C) / Max 100°F (38°C) 0 to 24 hrs / Factory set at 2hrs 1 to 4 times a day / Factory set at 2 00:00 to 23:59 / Factory set at 12:00 1 to 255 min. / Factory set at 20 min. 1 to 255 min. / Factory set at 120 min. in.
in.xe™ spa pack error codes summary In.xe™ error codes Hr Error codes indicate a failure condition or a problem which needs to be corrected to ensure proper functioning of the system. Both the error code and the water temperature are alternatively displayed. An internal hardware error has been detected in in.xe™. All errors codes will be displayed on the keypad display. Prr The Prr error message indicates a problem with regulation probe.
spa pack error codes summary in.xe™ In.xe™ error codes UPL No low level configuration software has been downloaded into the system. AOH Temperature inside the spa skirt is too high, causing the internal temperature in the in.xe™ to increase above normal limits. OH Water temperature in the spa has reached 108°F. Do not enter spa water! Specifications subjet to change without prior notice.
Hr error condition / flow chart & step by step in.xe™ An internal hardware error has been detected Step-by-Step Flow chart Restart the Spa Pack and start & stop all outputs. Replace Spa Pack, if problem persist. • Restart the Spa Pack and start & stop all pumps and blower. • If error reappears, replace in.xe™ Spa Pack.
Prr error condition / flow chart & step by step in.xe™ Regulation probe issue Flow chart Verify if regulation probe is properly connected. Step-by-Step Replace heater if problem persist. Replace Spa Pack, if problem persist. HL Probe & Temp / Regulation Probe • Verify if regulation probe (located above the heater) is properly connected. • Replace heater if problem persists. • Replace Spa Pack, if problem persists.
HL error condition flow chart in.xe™ The system has shut down because the temperature at the heater has reached 119°F (48°C). Remove spa cover (even during the night) yes Is weather very hot? Wait until spa cools down (add cold water if needed). Reset system.* Start blower, if spa is equipped with one. no yes Take water temperature with a digital thermometer. Is water temp. 119°F or higher? * To Reset System: Turn power Off and On again at the main breaker.
HL error condition step-by-step in.xe™ HL Probe & Temp / Regulation Probe HL Water temperature at the heater has reached 119°F 1• Measure the temperature with a DIGITAL thermometer and compare its reading with temp. on the display. Make sure the temp. reading is lower than 119°F. 2• If reading is below 119°F: a- Check if heater barrel feels hot. If it’s hot, verify if anything is obstructing water flow (closed valves or dirty filter).
HL error condition step-by-step in.xe™ N If weather is very hot: If hot weather is not a factor: 1• Remove spa cover (even during the night). Start blower if spa is equipped with one. Wait until spa cools down (add cold water if necessary). 2•Lower Set Point below current water temperature. • Shut power off and power the spa up again to reset the system. The “Heater” indicator should disappear from keypad display.
Flo error condition flow chart in.xe™ The system did not detect any water flow while the primary pump was running. Follow Troubleshooting Flow Chart below to identify the problem: Make sure that the low-level programming has been properly set, with or without circulation pump (depending on your system configuration).
Flo & UPL error conditions step-by-step in.xe™ in.flo™ cable No low level configuration software in system! Step-by-Step FLO Primary pump is activated but the system doesn't detect any water flow • Make sure water valves are open and that water level is high enough. • Check and remove anything obstructing the filter. • Make sure there are no air locks (or that no object obstructs the passage of water in the heater channel). Pumps may make strange noises. Follow air lock procedure to clear them.
AOH error condition chart & step-by-step in.xe™ Temperature inside the spa equipment compartment is too high Flow chart Remove spa skirt and let system cool down, until the error clears. Step-by-Step Replace Spa Pack, if problem persist. • Remove spa skirt and let system cool down, until the error clears. • If problem persists replace Spa Pack.
OH error condition chart & step-by-step in.xe™ Water temp. in the spa has reached 108°F Flow chart Measure water temperature with a DIGITAL thermometer Are you getting correct temperature reading on the keypad display? yes Step-by-Step Remove spa cover and let system cool down, until the error clears. Add cold water and lower filter cycles.
"Pump 1 doesn't work" flow chart in.xe™ If Pump 1 is not working, follow this troubleshooting flow chart: Refer to specific section indicated by error message. yes yes Have any error messages (FLO, OH, HL etc.) appeared on keypad display? Is Pump 1 working in either speed? no Verify if low-level programming is set properly. Does “Pump 1” indicator appear on keypad display when you press Pump 1 key? no yes Replace Pump 1 fuse.
"Pump 1 doesn't work" step-by-step in.xe™ 98 Pump 1 does not work! • Check for an error condition on keypad display. If there is one, refer to the specific section indicated by the error condition. • Verify low level programming configuration. • Verify if “Pump 1” indicator appears on keypad display when you press Key 1 button. • If “Pump 1” indicator does not appear, use a spare keypad to verify if keypad is defective. If it is, replace keypad. If not, replace Spa Pack.
"Pump 1 doesn't work" step-by-step in.xe™ Pump 1 fuse Pin 6 Pin 3 Pin 1 Pin 1 240 VAC at P1 connector: Pin 3 & Pin 1 240 VAC at P1 connector: Pin 6 & Pin 1 Pin 3 • If Pump 1 does not work in either speed, replace Pump 1 fuse. • If replacing the fuse is not effective or if Pump 1 works in only one speed, take voltage reading on the corresponding in.link™ connector.
"Pump 2 or blower doesn't work" flow chart in.xe™ If Pump 2 or blower is not working, follow this troubleshooting flow chart: * Only available on IN.XE-5-XX-XXX Refer to specific section indicated by error message. yes Measure voltage on the board. yes Have any error messages (OH, HR, etc.) appeared on keypad display? Is Pump 2 or blower working? no Verify if low level programming is set properly.
"Pump 2 or blower doesn't work" steb-by-step in.xe™ 98 Pump 2 or blower is not working! • Check for an error condition on keypad display. If there is one, refer to the specific section indicated by the error condition. • Verify low level programming configuration. • Verify if “Pump 2” or "Blower" indicator appears on keypad display when you press Key 2 button. • If “Pump 2” or "Blower" indicator does not appear, use a spare keypad to verify if keypad is defective. If it is, replace keypad.
"Pump 2 or blower doesn't work" steb-by-step in.xe™ Pump 2 fuse Pin 6 Pin 2 Pin 1 Pin 1 240 VAC at P2 connector: Pin 2 & Pin 1 Accessory fuse • If "Pump 2" or "Blower" does not work in even when indicator is on, replace Pump 2 fuse or the accessory fuse for the blower. • If replacing the fuse is not effective, take voltage reading on the corresponding in.link™ connector.
"Circulation pump doesn't work" flow chart in.xe™ If Circulation pump is not working, follow this troubleshooting flow chart: * Only available on IN.XE-5-XX-XXX Replace Cir. Pump. Verify if low level programming has been configured properly Do you read 120 VAC for a 120 VAC Cir. Pump (or 240 VAC for 240 VAC) on the connector ? yes no Replace Accessory Fuse 62 Replace Spa Pack if you still aren’t getting a voltage reading.
"Circulation pump doesn't work" step-by-step in.xe™ Pin 2 98 Pin 1 240 VAC at CP connector: Pin 2 & Pin 1 Accessory fuse If Circulation pump is not working: • Verify low level programming configuration. • Start circulation pump by setting temperature set point 2 °F higher than actual water temperature. Pin 2 Pin 5 120 VAC at CP connector: Pin 2 & Pin 5 • Take voltage reading on the corresponding in.
"Ozonator doesn't work" flow chart in.xe™ If Ozonator is not working, follow this troubleshooting flow chart: Ozonator output will be shut down when Pump 1, Pump 2 or blower have been turned on manually. Replace ozonator. yes Do you read 120 VAC for a 120 VAC ozonator (or 240 VAC for 240 VAC) on the board? Has “Filter Cycle” indicator appeared steady on keypad display? yes Replace Spa Pack if you still aren’t getting a voltage reading. yes no no Start up a filter cycle.
"Ozonator doesn't work" step-by-step in.xe™ Pin 2 98 Pin 1 240 VAC at O3 connector: Pin 2 & Pin 1 Pin 2 If Ozonator is not working: • Verify "Filter Cycle" indicator appears steady on keypad. • If the filter indicator is blinking it indicates that the filter cycle has been interrupted. In that case, reset the breaker by turning the power off and on again to resume cycle. • If not, start up a filter cycle (see Programming filter cycles section).
"Nothing seems to work" flow chart in.xe™ If nothing seems to work, turn off the main breaker off and visually inspect power input cable, gently pull on it to make sure is properly tighten. Then, follow this troubleshooting flow chart: Verify if keypad is connected correctly to Spa Pack.
"Nothing seems to work" step-by-step in.xe™ Nothing seems to work! • Verify that all screws are properly tighten on the terminal block. Turn power off and make sure that all cables hold firmly in the terminal block if you pull on them. • On the terminal block, measure voltage between line 1 and line 2. For 120 VAC Systems • Measure voltage between line 1 and neutral. • Measure voltage between line 2 and neutral. • Measure voltage between line 1 and neutral. • You should get 120 VAC.
"Nothing seems to work" step-by-step in.xe™ Transformer fuse • Verify if keypad is correctly connected to the Spa Pack. • Replace transformer fuse. • If problem persists, replace Spa Pack.
"Spa not heating" flow chart in.xe™ If spa is not heating, follow this troubleshooting flow chart: Any error messages (FLO, HL, OH, etc.) on keypad display? Ensure temp. Set Point is higher than actual water temp. Refer to specific section referred to error message. Replace heater. yes yes yes no Has “Heater” indicator appeared on keypad display? no Do you get a 240 VAC reading between the two heater terminals on the board? Take water temp. and compare with temp. value displayed on keypad.
in.xe™ "Spa not heating" step-by-step "Set Point" indicator "Heater" indicator N L2 L1 Ground 240 VAC Heater (4KW or 2 KW) N L1 120 VAC Heater (1 KW) Spa not heating! • Check for an error condition on keypad display. If there is one, refer to specific section indicated by the error condition. • If there is no error message, try to raise water temperature by increasing the Set Point 2°F higher than actual water temperature. Press Up key to increase Set Point.
"Keypad doesn't seem to work" step-by-step in.xe™ Keypad doesn’t seem to work! Keypad connector If a keypad doesn’t seem to work: • Verify keypad connections and try spare keypad. • Replace keypad if problem is corrected. • Replace in.xe™ if problem is not corrected.
in.xe™ gfci trips Important connections: Neutral of GFCI must be connected to neutral bus. Neutral from spa must be connected to breaker. Ground wire Main electrical box GFCI panel Warning! Total current output cannot exceed total current input rating! From electrical box To spa From electrical box To spa If the GFCI is properly connected but still tripping, unplug all outputs from the Spa Pack (pumps, blower, heater, ozonator etc). There are different GFCI models used on the market.
step by step field replacement procedure in.xe™ in.xe™ Step by Step Field Replacement Procedure As part of our technical support services, this section provides step by step proper methods to facilitate the replacement of in.xe™ spa packs systems in the field.
step by step field replacement procedure Warning! When replacing an in.xe™ spa pack, its very important to make sure to turn Power off before proceeding. With a Phillips screwdriver or a flat screwdriver loosen the 2 screws of the Spa Pack door and open it. 74 Disconnect incoming power lines by loosening the screws on the terminals of the terminal block. in.xe™ Carefully revise the spa plumbing schematics and identify the spa Flow Shut Off Valves.
step by step field replacement procedure in.xe™ Unplug all LC (Low Current) outputs. e.g.: main keypad, light or any other accessory. Disconnect the grounding cable from the Bonding Lug of the in.xe™ Spa Pack. Using an Open-Ended Adjustable Wrench loosen both 2" plastic nuts at each end of the in.xe™ heater, as illustrated.
step by step field replacement procedure Remove the 2 screws that hold the front of the unit's feet attached to the spa floor. Note: the in.xe™ can be also wall-mounted. For more details on wall installation procedure refer to the wall installation section of the in.xe™ techbook. 76 Release the 2" heater nuts from both ends of the spa piping. Release the in.xe™ Spa Pack by sliding the unit away from the guide plate that holds the backside of the unit's feet in place. Remove the defective in.
step by step field replacement procedure in.xe™ With an scraper tool, gently clean the surface of installation of the new keypad, finish the job with an alcohol saturated paper towel to remove any unwanted residue left over from the old keypad. Feed the cable of the new keypad through the hole opening in the spa. Orient the cable's connector towards the in.xe™ pack to facilitate its connection later. Insert the keypad in the opening.
step by step field replacement procedure Secure the keypad in place. Insure that its adhesive strip is properly glued by pressing evenly with your finger over the entire surface. 78 Place a rubber 2" O'ring gasket at the end of each heater nut, to prevent water leakage between the heater nuts and the 2” PVC heater tailpieces. in.xe™ When installing the new in.xe™ spa pack, slide back side of the unit's feet into the guide plate. Install the new in.xe™ spa pack in the spa plumbing.
in.xe™ Screw fittings to joint to the spa pipe system. Making sure that the piping and nut threads are not over tighten. step by step field replacement procedure Finally, follow same procedure in reverse order to connect replacement in.xe™ spa pack.
how to replace the heater in.xe™ Warning! Before starting removal procedure be sure to: • Turn off electric power to the the unit. • Ensure spa water valves are closed (or that the spa is drained). Using a Phillips screwdriver, loosen the six (6) screws that hold the heater connections door in place. Once the screws are removed, disengage the heater connections door. Loosen and remove the four (4) screws and disengage the heater bracket.
how to replace the heater in.xe™ L2 L1 Ground HL Probe & Temp Probe in.flo™ 240 VAC Heater (4KW or 2 KW) N L1 Ground HL Probe & Temp Probe in.flo™ 120 VAC Heater (1 KW) Use a Phillips screwdriver to loosen the terminals and remove all electrical heater connections: Neutral Line (N), Line 1 (L1), Line 2 (L2) and Ground Line (Ground). Manually remove the HL probe & Temp. probe connector. Manually remove in.flo™ connector. Be careful not to damage any connector by twisting or pulling too hard.
how to replace the heater in.xe™ After disconnecting all electrical heater connections, loosen and remove the two (2) heater nuts retaining the heater. Disengage heater from in.xe™ pack by slightly twisting in such way that the bottom of the heater comes out first and pull the heater away from the pack. Replace the defective heater with a new one, and repeat the same procedure in reverse order to reconnect replacement heater to the in.xe™ pack.
in.xe™ specifications in.xe™ UL/CSA electrical specifications in.xe.ce™ TUV electrical specifications Input rating : Or: Input rating : Or: 120/240 VAC nominal (+ 5/- 10 %) (2 lines required with neutral) 48 A Max, 120 VAC nominal only (+ 5/- 10%) single line with neutral) 16 A Max, 60Hz nominal (+ 1. 5 / -1.0 Hz).
in.xe™ specifications General specifications: Environmental: Operating temperature (*) North American model in.xe™: 0˚C (32˚F) to 60˚C (140˚F) for Pump 1 up to 15 A 0˚C (32˚F) to 50˚C (122˚F) for Pump 1 up to 20 A European model in.xe.
9919-100760 Rev. 04-2012 © 2012 Groupe Gecko Alliance Inc. TM trademarks of/marques de commerce de Groupe Gecko Alliance Inc. Gecko Alliance 450 des Canetons, Quebec City (QC) G2E 5W6 Canada, 1.800.78.GECKO 9225 Stellar Court, Corona, CA 92883 USA , 951.667.2000 www.geckoalliance.
