MINI-EXTRACTOR Operating instructions (ENG) Read these instructions before using the machine.
Machine Data Label Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: http://warranty.karcherna.com/warrantyregistration.
Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . 9 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Use This Manual The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: This manual contains the following sections: • • • • • HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Safety IMPORTANTES MESURES DE SÉCURITÉ L'utilisation d'un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). Pour réduire les risques d'incendie, de chocs électriques, ou d blessures : N'utiliser cette machine qu'en intérieur. Ne jamais l'utiliser à l'extérieur ou dans la pluie. N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les composants et les accessoires conseillés par le fabricant.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante : AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
Operations Set-up and Operation 1. Upon removing your new mini-extractor from the box, loosen the latch at back end of the machine that secures the recovery tank to the solution tank. Remove the recovery tank from the solution tank. 2. Pour clean, hot water to the indicated fill line of the solution tank. To avoid possible tank distortion, water temperature must not exceed 140 F (60C). 3.
Operations Operating vacuum with solution above the FULL mark could draw water directly into the vac motor. This will cause damage to the motor, therefore voiding your warranty. To prevent possible disease hazard, before attempting to clean bodily fluids spills, you must kill any viruses, germs or bacteria present in the bodily fluid. L'utilisation de l'aspirateur avec la solution dépassant la marque FULL (PLEIN) pourrait entraîner l'eau directement dans le moteur d'aspiration.
Maintenance Daily Maintenance Follow same procedure for Shut Down and Storage. Periodic Maintenance 1. Twice a month, flush a white vinegar solution (one quart vinegar to two gallons water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. 2. If spray jet becomes clogged, remove the spray tip, wash it thoroughly, and blow dry. 3. Run a small amount of clean water through pump if chemicals were used.
Maintenance Vacuum Motor Replacement 1. Turn off all switches and unplug machine. 2. Unlatch and remove recovery tank. 3. Unfasten screws holding vacuum motor retainer to vacuum motor housing 4. Lift vacuum motor from vacuum motor housing. Locate the vacuum motor wires and disconnect at the connector. 5. Remove vacuum motor. 6. Reverse process to install vacuum motor replacement. WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Little or no solution flow Clogged spray jet on cleaning tool Remove and clean jets Faulty pump Check and replace pump Incorrectly attached solution hose Ensure solution hose coupler is securely attached to the coupler on the solution tank Incorrectly attached vacuum hose Ensure Vacuum hose is pushed completely onto the recovery tank inlet. Obstruction in cleaning tool Inspect for and remove any debris.
Parts PARTS 86221950 MINI-EXTRACTOR 15
Extractor 48 13 14 86226140 PRV NO. 880434 (REF) 15 86226130 PRV NO. 880433 (REF) 1 2 230V MODELS ONLY 47 PART OF ITEM 16 3 11 4 8 9 10 12A 12B 21 5 8 9 6 7A 7B 8 9 17 22 23 27 19 18 39 20 25 24 26 86226310 PRV NO.
Extractor REF PART NO.
Solution Pump 1 9 5 6 2 5 3 4 4 7A 7B 3 5 8 18 86221950 MINI-EXTRACTOR
Solution Pump REF PART NO. QTY 1 2 3 4 5 6 7A 7B 8 9 86275710 86068690 86237530 86197590 86233150 86240290 86201110 86201120 86281310 86010640 2 1 3 2 3 1 1 1 1 2 DESCRIPTION SCREW, 10-32 X 3/8 PPH EX-SEMS BRACKET, SOLENOID PUMP GASKET, TUBE SEAL HOSEBARB, 1/8 MPT 3/8 90° CLAMP, HOSE HOSE, 3/8ID WIREBOUND X 2.6” PUMP, 110/120V 60HZ FLOJET PUMP, 220/240V 50 HZ FLOJET HOSE, 3/8ID WIREBOUND X 8.8” WASHER, #10 EXT. TOOTH LOCK 86221950 MINI-EXTRACTOR SERIAL NO.
Wiring Diagram CIRCUIT BREAKER BLK WHT BLK WHT GRN 4 1 SWITCH BLK VAC BLK 1 9 10 GRN 2 BLK WHT PUMP 3 100V/120V MACHINES CAPACITOR CIRCUIT BREAKER LOAD FILTER LINE 8 BLU GRN BLK WHT BLK BRN GRN 7 5 6 SWITCH 1 BLK VAC BLK 1 GRN 9 10 BLK PUMP 230V MACHINES 20 2 WHT 86221950 MINI-EXTRACTOR 3
Wiring Diagram REF PART NO.
Notes: 22 86221950 MINI-EXTRACTOR
Options OPTIONS 23
Hand Tool 1 3 2 5 6 7 8 4 24 86221950 MINI-EXTRACTOR
Hand Tool REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 86219340 86225670 86219020 86200810 86219570 86223100 86221910 86218000 1 1 1 1 1 1 1 1 HOUSING, HANDTOOL SPOTTER VALVE ASM, SPOTTER OKA HOSE ASM, VAC/SOLUTION NIPPLE, 1/8 FPT QD FEM BRASS JET, ASM W/O RING PLATE, RETAINER W/HARDWARE MANIFOLD, SPOTTER FTTG, 1/8MPT X 3/16 COMP - 86218790 - HAND TOOL, SPOTTER 86221950 MINI-EXTRACTOR SERIAL NO.
Mini Cart 1 2 3 4 26 86221950 MINI-EXTRACTOR
Mini Cart REF PART NO. QTY. DESCRIPTION 1 2 3 4 86222950 86259770 86137280 86136640 1 2 2 2 PLATE, WELDMENT WHEEL, 5"D X 1" X .5" ID GRY WASHER, M8 FLAT DIN125A PLT SCR, M8 X 20 HHMS PLTD - 86222030 - MINI CART 86221950 MINI-EXTRACTOR SERIAL NO.
Cart 28 86221950 MINI-EXTRACTOR
Cart REF PART NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 - 86089270 86273740 86271380 86005700 86259970 86005680 86092130 86006590 86228340 86232530 86010630 86000030 1 2 2 4 2 2 1 2 1 1 2 - TUBE, CART HANDLE SCREW, 1/4-20 X 1.5 TAP PLTD. NUT, 1/2 STAR LOCK PUSH-ON NUT, 10-32 HEX W/ STAR WASHER WHEEL, 8” GREY NUT, 1/4-20 LOCK CART BASE ASM, SPOTTER SCREW, 10-32 X 1/2 PPHMS SS NP BASKET, CART CASTER, 2.5 DIA WASHER, 1/4 ID X 5/8 OD SS SPOTTER CART 86221950 MINI-EXTRACTOR SERIAL NO.
Suggested Spare Parts REF PART NO. 1 2 3 4 5 6 7 86225110 86258440 86225500 86201110 86201120 86135320 86135330 30 DESCRIPTION SERIAL NO.
Serial Numbers REF. NO.