CARPET EXTRACTOR Operating Instructions MODEL: Read these instructions before operating the machine AD 86038230 04/26/11 PRV NO.
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TABLE OF CONTENTS Machine Data Log/Overview................................1 Table of Contents.................................................2 HOW TO USE THIS MANUAL How to use this Manual........................................1-1 SAFETY Important Safety Instructions ...............................2-1 Hazard Intensity Level..........................................2-3 Grounding Instructions .........................................2-5 OPERATIONS Technical Specifications................................
HOW TO USE THIS MANUAL The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death. This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). Pour réduire les risques d’incendie, de choc électrique ou de blessure: Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Ne pas laisser l’appareil sans surveillance lorsqu’il est branché. Débrancher lorsque l’appareil n’est pas utilisé et avant l’entretien.
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
DEGRÉS DE RISQUES EN CAS DE DANGER Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante : AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. GROUNDING INSTRUCTIONS: This appliance must be grounded.
TECHNICAL SPECIFICATIONS POWER TYPE GENERAL DIMENSIONS/WEIGHT ELECTRICAL: 115 V, 15 A, 60 HZ Vacuum shoe: 17” (43.18 cm) cast aluminum with spring loaded down pressure ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117” (297cm) WHEELS: (2) 10” dia. (25 cm) wheels by 2” BRUSH: (1) 15” (38.1 cm.) WEIGHT: 92 lbs. (42 kg) SOLUTION PUMP: 100 PSI, diaphragm style, internal bypass LENGTH: 35” (89 cm) HEIGHT: 42” (107 cm) SOLUTION CAPACITY: 8 gallons (30.
CONTROLS/COMPONENT LOCATIONS 8 9 5 4 1. Main Handle. Used to pull and maneuver machine. 6 2. Handle Adjustment. Used to adjust height of handle. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 trigger switches to dispense solution. Center position is off. 7 5. Brush Motor Switch. Turns on brush motor. 6. Vacuum Motor Switch.
CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 11 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 10 5. Solution Tank. Used to hold cleaning solution. 6. Recovery Tank Dome. 7. Vacuum Shoe. 1 8. Brush Housing. 9. Front Lifting Handle. 10.
CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle.
FILLING OPERATIONS STEP 1 RECOVERY TANK Remove recovery tank SOLUTION TANK STEP 2 Add water or 8 gal. (30.3 ltr.) 140°F (60°C) FILL LINE STEP 3 FILLING THE ADMIRAL NOTE: Use clean bucket of water to fill solution tank 8 – 16oz. (237ml – 473ml) Add cleaning chemical Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank.
OPERATIONS STEP 1 Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions page 3-5). STEP 2 Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. STEP 3 Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet.
OPERATIONS Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. STEP 5 Lower machine to floor. STEP 6 Select continuous setting to start solution STEP spray or select intermittent setting to 7 enable use of trigger switches to start solution spray.
CLEANING PROCEDURE STEP 1 1ft. (30cm) STEP 2 Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass. STEP 3 Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch. OFF 1in. (25mm) SOLUTION INTAKE COVER VACUUM INTAKE COVER Start at wall closest to power outlet. Pull straight back without pushing down on handle.
CLEANING PROCEDURE Use right side of machine for cleaning against walls. STEP 5 After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 6 OFF OFF To speed drying, use a Windblower™ fan. STEP 7 Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use.
ACCESSORY TOOL USAGE STEP APRV NO. 1 Use only one of the following acceptable accessory tools. HT – 86000610 PRV NO. 89227 DDH – 86000060 PRV NO. 89226 DH – 86031540 PRV NO. 39504 Pull back collar and insert over machine mounted fitting, then release collar to lock into place. STEP 2 3 Turn on vacuum motor switch and set solution switch to intermittent position. Note: Be sure brush switch is in off position and brush is in storage position. STEP Squeeze handle on accessory tool to begin cleaning.
MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brush – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc.
MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or antibrowning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine.
MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5.
MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 5.
MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6.
WIRING DIAGRAM 86268290 PRV NO. 88229 86268460 PRV NO. 88333 86268430 PRV NO. 88323 86266720 PRV NO. 880043 86238840 PRV NO. 41356 8638830 PRV NO. 41355 86266890 PRV NO. 88655 86238820 PRV NO.
TROUBLESHOOTING CHART PROBLEM No Power, Nothing Runs Vacuum Motor Will Not Run Vacuum Motor Runs But Suction Is Poor Poor Or No Water Flow (Carpet Is Streaky) CAUSE Is the cord plugged in. Circuit breaker tripped in building. Faulty switch. Faulty power cord or pigtail. Vacuum circuit breaker tripped. Faulty main vacuum switch. Loose wiring. Faulty vac motor. Carbon brushes worn. Debris lodged in vac shoe. Dome gasket defective or missing. .Vacuum hose cracked or hose cuff loose.
NOTES: ADMIRAL 86038230 4-8
FRAME ASSEMBLY 30 7 19 18 15 (SEE PG. 5-11) A 21 B 12 33 11 28 10 3 34 31 6 C 5 (SEE PG.
FRAME ASSEMBLY REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 PART NO. 86003620 86004340 86001660 86238820 86239610 86026150 86005640 86005810 86198530 86249430 86006020 86250130 86250140 86006580 86273980 86010630 86010660 86010650 86006550 86256190 86259960 86259960 86066230 86134490 86253090 86002370 86233140 86274760 86006530 86272160 86276610 86005710 PRV NO.
BRUSH ASSEMBLY 31 15 25 11 7 25 29 30 8 16 12 26 24 38 18 16 30 39 10 22 34 4 44 45 36 40 37 33 47 41 26 32 17 28 35 3 43 21 13 42 1 27 6 19 14 17 23 20 30 25 29 25 46 3 9 2 5 5-3 ADMIRAL 86038230
BRUSH ASSEMBLY REF PART NO. PART NO.
PUMP ASSEMBLY 14 3 20 8 13 4 10 16 9 2 16 21 23 18 1 12 19 15 20 11 17 7 25 26 28 D (SEE PG.
PUMP ASSEMBLY REF PART NO. PRV NO.
VACUUM SHOE ASSEMBLY 1 4 11 7 13 10 2 12 3 5 8 6 7 11 5-7 ADMIRAL 86038230
VACUUM SHOE ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86227350 86234760 86005810 86006790 86275120 86006840 86008130 86010620 OPEN 86010630 86010700 86003780 86008120 05016 27674 57245 70351 70360 70390 73958 85039 87013 87074 35171 73955 4 1 4 2 4 4 8 1 4 8 1 2 DESCRIPTION SERIAL NO. FROM NOTES: ARM, VAC SHOE PARALLEL COVER, ACCESSORY PORT NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 3/8 HHTR W/STAR SCR, 1/4-20 X.75 PPHMS PHIL SCR, 1/4-20 X 1 FHCS PLTD SPACER, 3/8ODX.058WX.
CONTROL PANEL ASSEMBLY 18 39 4 10 37 22 44 33 3 16 29 28 11 45 38 46 23 2 41 1 40 31 7 8 21 27 15 9 24 42 20 6 12 30 35 C 34 (SEE PG.
CONTROL PANEL ASSEMBLY REF PART NO. PRV NO.
SOLUTION TANK ASSEMBLY 6 13 3 16 7 12 12A 12B 10 20 15 7* (SEE PG. 5-1) 30 A 11 19 14* 18 24* 8 9 17* 2 32 26 1 25 18 22* 4 B 28 (SEE PG. 5-1) 29 5-11 23* 21* 5* 31 ADMIRAL 86038230 16 27 D (SEE PG.
SOLUTION TANK ASSEMBLY REF PART NO. PRV NO.
RECOVERY TANK ASSEMBLY 16 15 5 E 18 7 11 4 12 8 10 E 1 14 9 12 13 17 2 6 11B 3 10B 1B 14B 12 5-13 ADMIRAL 86038230
RECOVERY TANK ASSEMBLY REF PART NO. PRV NO.
SUGGESTED SPARE PARTS PART NO. PRV NO. 86001140 86001100 86000900 86004570 86241680 86026390 12514 11045 09019 44067 44073 65201 86026940 84160 86003780 86001980 86230210 35171 14700 14832 86007140 72130 86007200 72162 86026880 86007970 86003330 86003630 86006240 53789 73864 28061 34351 66227 86135340 14258 86135320 140687 5-15 SERIAL NO. FROM DESCRIPTION BRUSH, 15L X 3.38OD BELT, 180J6 MICRO-V BEARING, 1.125ODX.500IDX.
