Carpet Maintainer MODELS: IM 10066360 IMIE17 10066550 IMX 10066400 IMXIE17 10066410 Read instructions before operating the machine. Operating Instructions (ENG) L 86269870 08/20/08 PRV NO.
DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER NAME: __________________________________________________________________________________________________ ADDRESS:_______________________________________________________________________________________________ PHONE NUMBER: _____________________________________________________________________________
TABLE OF CONTENTS Data Log/Overview. ...................................2 Table of Contents.......................................3 HOW TO USE THIS MANUAL How to use this Manual..............................1-1 SAFETY Important Safety Instructions .....................2-1 Hazard Intensity Level. ..............................2-2 Grounding Instructions...............................2-3 Safety Label Location ................................2-4 OPERATIONS Technical Specifications. .........................
HOW TO USE THIS MANUAL The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: This manual contains the following sections: - HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST - The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. - Parts may be ordered from authorized dealers.
SAFETY IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Do not allow machine to be used as a toy.
SAFETY HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which could result in severe personal injury or death.
SAFETY THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL In the USA, this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
SAFETY SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
OPERATIONS TECHNICAL SPECIFICATIONS 120V ITEM Electrical Nominal Power Rated Amperage Brush Width Brush RPM Wheels Dimensions - Weight - Weight - Deluxe Dimensions – Height with handle Dimensions – Depth Power Cord Solution Tank Volume - Deluxe Pump Pressure - Deluxe Solution Flow - Deluxe Spray Jet Size - Deluxe DIMENSION/CAPACITY 120V 0.5 HP 7 Amps 17 – 16.5” (430 - 420 mm) 470 RPM 3 inches (75 mm) non-marking grey 48 lbs. (22 kg) 56 lbs. (25 kg) 45.5” (1.16 m) 16 inches (0.4 m) 40 feet (12.
OPERATIONS HOW THE MACHINES WORK The Carpet Maintainer is designed to maintain your carpet using the Quick Dry Carpet Care System. By using the Carpet Maintainer in conjunction with iCapsol or Prochem ProCaps chemical solution, you can perform a regular light cleaning and grooming of your carpet very quickly, and have the carpet dry and ready for traffic within 20 minutes. The handle movement flexibility allows the machine to clean under low furniture.
OPERATIONS MACHINE OPERATION PRE-RUN INSPECTION Perform a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Check the rating plate to confirm voltage and frequency is the same as the power supply. NOTE: A 10% variation in voltage is acceptable. STARTING MACHINE – DELUXE STARTING MACHINE 1. Connect the machine to a power supply. NOTE: Perform pre-run machine check before operating machine.
OPERATIONS TRANSPORTING A SPRAYER SHUT-DOWN AND STORAGE 1. This machine has the capability to mount a small pump-up sprayer. 1. Flush the spray jet and tank with hot water (Deluxe only) TRANSPORTING CHEMICAL - DELUXE 1. This machine has the capability to mount chemical bottles or trigger sprayers to the back of the solution tank. 2. After flushing, uncouple quick disconnect to prevent water from dripping out of front jet. 3. a. Press red button to power off machine 120V only. b.
COMPONENTS 8 2 1A 1B 1A 1B 2 5 4 4 6 3 1A. 1B. 2. 3. 4. 3 7 iCapsol Mini iCapsol Mini Deluxe Stop Switch (red-120V only) On/Off Switch (black-230 only) Start Switch (green) Brushes Handle Release 5. 6. 7. 8.
MAINTENANCE BRUSH CLEANING AND MAINTENANCE DAILY MAINTENANCE After each session of carpet cleaning, the brushes and the brush housing should be cleaned. Before cleaning or changing the brushes, always unplug the machine from the power supply. 1. Clean and inspect brushes. Brushes are removed without tools. After handle is in locked position, tilt the machine back and rest on handle. To release brush from spring clip pull spring clip away from brush end cap. Lift brush out of machine. 3.
MAINTENANCE MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Tripped electrical circuit breaker in fuse box of building Faulty power cord Power switch failure or relay failure Tripped circuit breaker Check building circuit breaker Internal wiring problem Faulty rectifier Electrical Shock Equipment not grounding Receptacle not grounded Interal electrical problem Nuisance tripping of circuit breaker Faulty circuit breaker Mechanical problem Brush not turning or scrubbing Faulty b
BRUSH 3 6 5 4 3 7 2 1 8 5-1 86269870 01/02/08
BRUSH REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 86217340 86172630 86172870 86224670 86214850 86217330 86216070 86172840 270130 57314 70898 730396 12544 270129 12535 70886 1 2 6 2 2 1 2 6 COVER, BELT, RIGHT NUT, M4, LK, SST SCR, M4X14, PHMS, DIN7985 SST SPRING, BRUSH CLIP ASSY, BRUSH & HUB COVER, BELT, LEFT ASSY, BRUSH DRIVE SCR, M5X10, PHS, FHD, SST 86269870 01/02/08 SERIAL NO.
BRUSH LIFT 1 2 3 4 5 6 5-3 86269870 04/02/07
BRUSH LIFT REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 86215580 86172700 86215750 86224760 86215740 86223620 141042 67606 09156 73997 09155 67605 2 4 4 4 4 2 BRACKET, CROSSOVER PUSH RING, E-TYPE, 5MM ID, DIN6799 BRG, FLNG, 6MM IDX7MM LONG SPRING, COM, 18.28 OD X 25L BRG, FLNG, 6MM IDX24MM LONG ROD, LIFTING 86269870 04/02/07 SERIAL NO.
DECAL 1 2A 2B 5-5 86269870 01/02/08
DECAL REF PART NO. PRV NO. QTY 1 2A 2B 86221620 86244630 86244920 501260 501190 501247 1 1 1 DESCRIPTION LABEL, CHEMICAL INSTR. LABEL, MAIN, ICAPSOL MINI LABEL, PROCAP PROCHEM 86269870 01/02/08 SERIAL NO.
ELECTRICAL-120V DELUXE ONLY 27 28 26 31 29 27 6 7 30 8 2 13 12 16 1 8 7 19 17 18 15 23 23 15 22 6 20 20 14 26 10 DELUXE ONLY 11 9 5 25 21 3 8 5 4 5-7 86269870 08/20/08
ELECTRICAL-120V SERIAL NO. FROM REF PART NO. PRV NO.
ELECTRICAL-230V DELUXE ONLY 3 30 19 31 28 4 3 1 2 5 6 14 13 7 23 29 12 24 25 22 15 4 8 8 4 16 18 5 17 31 27 20 21 33 32 26 5-9 86269870 08/20/08
ELECTRICAL-230V REF PART NO. PRV NO. QTY DESCRIPTION 1 2 86299810 86295180 - 1 1 SWITCH, BLACK, ROCKER, DPST ASM, BUTTON, GREEN, W/BEZEL 3 86313930 - 3 SWITCH, W/COUPLER, N.C.
FRAME 7 6 5 4 3 2 1 5-11 86269870 04/14/08
FRAME REF PART NO. PRV NO. QTY 1 2 3 4 86225340 86217930 86214820 86277600 78952 34450 05262 70882 1 1 1 1 5 86222360 58009 1 6 7 86214830 86173050 05263 70920 1 3 DESCRIPTION SERIAL NO. FROM NOTES: TRAY, IRENEW MINI FRAME, 3.5”, SINGLE MOTOR ASSY, COVER, INSULATION SCR, M4X20, PPHMS, SST NUT, M4X0.
FRAME – DELUXE 1 14 13 12 2 10 11 9 3 8 7 4 6 5 5-13 86269870 08/20/08
FRAME-DELUXE REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 86173050 86173040 86011610 86217930 86225340 86012550 86004570 86012440 86197520 86233090 86290790 86277600 70920 70919 34450 78952 44067 40011 20016 70882 3 3 1 1 1 1 1 1 1 1 1 1 13 86222360 58009 1 14 86214830 05263 1 SCR, M4 X 40 PPHMS, SS SCR, M4 X 10 SHCSB BUTHD ASSY, COVER, INSULATION, DLX FRAME, 3.
HANDLE 26 23A 23B 3 19 18 17 16 25A 25B 4 3 15A 15B 24 21 14 5 3 13 6A 6B 22 1 12 2 8A 8B 11 9 10 20 7 5-15 86269870 08/20/08
HANDLE SERIAL NO. REF PART NO. PRV NO.
HOPPER 3 4 5 6 7 2 2 1 5-17 86269870 04/02/07
HOPPER REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86214790 86173040 86214800 86173080 86216310 86172630 86217450 41584 70919 41585 70933 140977 57314 270709 1 10 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: ASM, GUIDE, HOPPER SCR, M4X10, BSHCS, SST ASM, HOPPER FRAME & PLATE SCR, 4.2 X 9.
MOTOR 7 6 5 8 4 9 3 10 1 11 13 14 15A 15B 16 17 2 18 5-19 86269870 04/02/07 12
MOTOR REF PART NO. PRV NO.
REAR WHEEL 5 4 3 2 1 5-21 86269870 04/02/07
REAR WHEEL REF PART NO. PRV NO. QTY DESCRIPTION 1 2 86172790 86216450 70867 140942 2 4 3 86011020 89202 2 4 5 86173300 86172640 87495 57507 4 2 SCR, SHCS, M8X50, ISO4762, BLK BUSHING, 11.25MM X 8.0MM, SST WHEEL, 3” DIA. CUSHION RUBBER WASHER, M8, FL, ISO7089, SST NUT, M8, LK, ISO7040, SST 86269870 04/02/07 SERIAL NO.
SOLUTION TANK - DELUXE -A- 1 2 3 4 25 5 6 16 8 19 9 24 10 12 23 31 13 21 14A 14B -B22 15 -C- 13 7 29 15 26 21 30 27 -B- -A20 19 5-23 -C- 18 28 86269870 04/14/08 11
SOLUTION TANK - DELUXE REF PART NO. PRV NO.
WIRING-120V BLK WHT GRN GRN ORG RED PUR ORG BLK WHT GRN ORG N.C. N.O. RED GREEN 1 5 GRN RED PUR ORG BLK WHT GRN 3 ORG ORG BLK 2 BLK N.C.
WIRING-120V REF PART NO. PRV NO. QTY 1 2 3 4 5 86218820 86226220 86226260 86226270 86226280 41563 880462 880468 880469 880471 1 1 1 1 1 DESCRIPTION SERIAL NO.
WIRING-230V GRN GRN RED ORG BRN BLU RED GREEN ON/OFF BLK PUR ORG BLK WHT GRN N.O. 1 3 ORG RED BLK WHT GRN 5 GRN ORG 6 2 PUR BLK BLK ORG N.C.
WIRING-230V REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86218880 86226220 86226260 86226270 86226280 86302450 86310150 41594 880462 880468 880469 880471 - 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
WIRING – 120V DELUXE BLK BLK N.O. BLUE BLK BLK N.O. BLUE 8 BLK BLK BLK WHT BLK BLK BLK BLK WHT WHT GRN WHT GRN N.C. N.O. RED GREEN WHT BLK RED PUR ORG BLK WHT GRN ORG ORG 6 5 GRN 3 RED PUR ORG BLK WHT GRN 1 ORG 9 ORG N.C.
WIRING - 120V DELUXE REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 86218820 86226220 86226260 86226270 86226280 86013120 86013090 86013110 86013950 41563 880462 880468 880469 880471 - 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: HARNESS, MAIN WIRE, 10” BLK/18 76040 WIRE, 15” ORG/18 76040 X 76040 WIRE, 18” ORG/18 WIRE, 9” BLK/18 76040 X 76040 HARNESS, PUMP HOUSING, DLX WIRE, 9.
WIRING - 230 DELUXE BLK BLK N.O. BLUE BLK BLK N.O. BLUE 11 BLK BLK BLK BLK BLK WHT GRN WHT WHT GRN RED ORG BLU N.O. GREEN ON/OFF BLK RED PUR ORG BLK WHT GRN WHT BLK BRN 9 5 3 RED BLK WHT GRN 1 GRN ORG 6 PUR BLK 2 BLK 12 ORG N.C.
WIRING-230V DELUXE REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 86218880 86226220 86226260 86226270 86226280 86302450 86310150 OPEN 41594 880462 880468 880469 880471 - 1 1 1 1 1 1 1 - 9 86306770 - 1 10 11 12 86013090 86306760 86013950 - 1 1 1 DESCRIPTION SERIAL NO.
SUGGESTED SPARE PARTS PART NO. PRV NO. 86216180 86215800 86215320 86214850 86217230 86224970 86002010 86217120 86217200 86223390 86291860 86215670 86215710 86012470 86012550 86012570 86295190 86292780 86295150 86295180 86299810 86299830 141057 11055 11058 12544 38326 730382 14942 23729 23738 67488 140839 141046 - 5-33 SERIAL NO.
SERIAL NUMBERS REF. NO.
NOTES: 5-35 86269870 08/20/08
