iGloss™ Operating instructions (ENG) MODELS: CB20 10020080 CBCD20 10020160 CBE20 10020100 CB20X 10020090 CBCD20X 10020210 From Serial #: 10020080000650 10020090000146 10020100000016 10020169000004 10020210000025 Read these instructions before using the machine.
Machine Data Label/Overview Overview The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use. The appliance applies a high luster to hard floor surfaces. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : www.windsorind.com/WarrantyRegistration.
Table of Contents Machine Data Label/Overview . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5 Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . . . 6 Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . . 7 Operations How This Machine Works . . . . . . . . . . . . . . . . . . . .
How to Use This Manual This manual contains the following sections: • • • • • The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST result in product or personal injury, or severe injury resulting in death. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Safety Label Location These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244310 PRV NO. 500956 CAUTION LABEL 86243830 (2) PRV NO. 500663 PINCH CAUTION 86252520 PRV NO.
Technical Specifications ITEM Nominal power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight empty without batteries Tires Maximum Speed Frame Construction Brake Minimum aisle u-turn width Maximum rated climb and descent angle 8 DIMENSION/CAPACITY 3420 W 36 Volts DC 95 amps 3 X12 Volt 195-215 AH @ 20 hr. rate 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) .75 HP (560 W) 1,071 lbs (486 kg) 705 lbs (320 kg) 10" (254mm) Solid gray non-marking 3.
Technical Specifications ITEM Height Length Width Width of Burnishing Path MEASURE 50.6 inches (1285 mm) 52.5 inches (1330 mm) 26.5 inches (670 mm) 20 inches (508mm) WIDTH LENGTH HEIGHT SPECIAL NOTES: The sound pressure level at the operator's ear was measured to be 68 dBA. This was a nearfield, broadband measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.
Operations How This Machine Works The Chariot is a battery powered, self propelled, hard floor burnisher intended for commercial use. The appliance spins a high-speed burnishing pad in contact with the floor surface to produce a high luster shine. The machines primary systems are the burnishing system, the dust control system and the operator control system.
Operations 2 1 6 5 8 4 3 7 Components 1. Control panel-Drive 5. Rear cover 2. Control Panel-Burnish 6. Cover 3. Control Housing 7. Filter Access Lid 4. Pedal Platform 8.
Operations 9 2 7 5 3 6 1 10 8 4 12 86345050 Chariot Burnisher
Operations Drive Controls 6. Drive Reset Switch 1. Key Switch 7. Horn Button 2. Emergency Stop/Brake Switch 8. Steering Wheel 3. Directional Control Switch 9. Battery Charge level Indicator-Basic 4. Throttle Pedal 10. Hour Meter-Basic 5. Speed Control Switch 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2.
Operations 5. SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommended for transport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch. Speeds can be adjusted at any time, whether machine is moving or not. Basic: The position of the switch indicates speed setting. Deluxe: The display indicates speed setting.
Notes 86345050 Chariot Burnisher 15
Operations 1 2 3 Burnisher Controls 1. Deck On/Off Switch 2. Pad Pressure Switch 3.
Operations 1. DECK ON/OFF SWITCH Raises/lowers burnisher head. To lower head, press the bottom of the switch. To raise head, press the top of the switch. The motor will run only when the head is down and the machine is propelling. 2. PAD PRESSURE SWITCH Press switch to adjust pad pressure. 3. PAD PRESSURE METER Indicates relative pad pressure. "Green area" indicates proper pad pressure range.
Operations Pre-run Machine Inspection Operating the Machine Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. 1. Lower or raise deck by pressing burnishing head switch. NOTE: See maintenance section for pre-run machine inspection checklist items. Starting Machine NOTE: Perform pre-run machine check before operating machine.
Operations To Begin Burnishing Normal Burnishing When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. Plan the burnishing pattern in advance. The longest track is around the perimeter of the area to be burnished. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or lowering the burnisher head. 1. Stand on the operator platform. Throttle pedal must be in neutral position. 2.
Maintenance Service Schedule BEFORE EACH WORK PERIOD MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. Visually check for damaged or worn tires. Check pad for proper installation. Check dust vacuum hose connections. Check pedal(s), brake and steering for proper operation. Check dust bag. Charge batteries. Clean off top of batteries. Check battery cells with hydrometer. Check battery connections are tight. Clean battery cases and battery compartment.
Maintenance 1 2 3 4 5 6 Batteries 1. Rear Cover Retainer Handle 4. Batteries 2. Rear Cover 5. Battery Tray 3. Battery Connector-Machine 6.
Maintenance Batteries The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.
Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. Wear eye protection and protective clothing when working with batteries.
Maintenance 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. SAFTEY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. 7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.
Maintenance 1 3 2 1. Dust Bag/Filter 2. Pads 3.
Maintenance Dust Bag Replacement Pad Installation 1. Raise cover to expose filter cover. Install pad using the pad centering tool (86064370 PRV NO. 66829). 2. Using lifting access hole, lift bag cover. 3. Carefully remove bag from hose. 4. Slide a new bag onto hose. Ensure bag is pushed on so that top of bag rest on top lip of filter cover. Dust Control Skirts Replacement 1. Replace skirts when worn, torn, or damaged in any way that allows dust to escape. 1.
Maintenance Pad Driver Replacement Turn key switch on to lower deck down. Use needle nose vise grips to clamp together spring retainer bars between spring. Remove the four bolts holding deck assembly onto frame. Two bolts on each side. Label and remove wires coming off of motor. Disconnect by unplugging motor wire harness from machine wire harness. Take note cable tie locations. Slide deck out from under machine and turn deck assembly over on to motor. Remove pad lock and pad.
Maintenance Use Gear puller to remove pad driver from motor shaft. Take care not to misplace motor shaft key. Install new pad driver, motor shaft key, spacer, washer and bolt. Then install pad lock keeper, pad and pad lock. Turn deck assembly over onto pad. 5 3/16 Reattach wires to motor and connect motor wire harness to frame harness. Tie wires in place. Set actuator barrel by rotating barrel up or down to set barrel at 5-3/16 ±1/8 from bottom of frame to bottom of barrel.
Maintenance Shunt Replacement This pad pressure meter adjustment is factory set. Over the course of time it may become necessary to adjust this setting using the slotted connection on the shunt. Slotted Connection From Meter To Meter Moves needle toward RED range Moves needle toward GREEN range SHUNT See wiring diagram for lead connection Burnisher Motor Carbon Brush Replacement 1. Mark location of cable lugs on motor housing. 2. Remove four screws from top cover. Remove cover from motor. 3.
Maintenance 2 1 3 Drive Motor & Brake 1. Drive Motor 2. parking Brake 3.
Maintenance Electric Parking Brake Engagement To disengage brake: FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged. The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).
Maintenance Drive Motor Carbon Brush Replacement Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 7. Install new brush and reinstall connecting screw and lead. 8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension. 9. Carefully replace brush cap. 1. Disconnect batteries from machine. Reinstalling: 2.
Maintenance Circuit Breakers 1. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. 30 Amp. Protects the propel motor. 2.
Maintenance Troubleshooting PROBLEM No power to machine Little or no propel Battery disconnected Emergency shut-off activated Battery cables corroded Faulty key switch Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Faulty throttle circuit or potentiometer Faulty drive reset circuit or switch Faulty platform circuit or switch Brake over-ride engaged Faulty brake circuit or over-ride switch Forward speed only Reve
Maintenance Controller Fault Codes LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1. Temperature >92°C or < -25°C. 1,1 over-/under-temperature cutback THERMAL CUTBACK 2. Excessive load on vehicle. 3. Operation in extreme environments. 4. Electromagnetic brake not releasing. 1. Throttle input wire open or shorted.
Maintenance LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE 1. Misadjusted throttle. 3,1 PROC/WIRING FAULT HPD fault present for >10 sec. 3,2 BRAKE ON FAULT brake On fault 3,3 PRECHARGE FAULT precharge fault 3,4 BRAKE OFF FAULT brake Off fault 3,5 HPD HPD (High pedal Disable) fault 4,1 CURRENT SENSE FAULT current sense fault 4,2 HW FAILSAFE motor voltage fault (hard2. Short in motor or in motor wiring. ware) 2. Broken throttle pot or throttle mechanism. 1.
Parts Burnisher Parts 86345050 Chariot Burnisher 37
Bumper 10 1 2 7 8 7 10 9 6 6 11 3 5 1 4 38 86345050 Chariot Burnisher
Bumper REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 86276890 86007070 86063230 86063240 86071020 86270830 86010670 86070730 86197040 86279130 86251750 70752 70849 140813 140814 140783 57023 87029 140729 57264 87083 67602 6 2 1 1 1 4 4 2 4 4 2 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 5/16-18X3/4 PTHMS SS SCR, #12 X 1.
Control Panel 1 18 19 1 17 3 2 4 5 6 16 8 10 7 11 15 9 8 8 14 40 13 12 86345050 Chariot Burnisher
Control Panel 1 REF PART NO. PRV NO. QTY 1 2 3 4 5 6 86223740 86340020 86340030 86006530 86273820 86277480 70872 70057 70019 70850 2 1 1 2 2 3 7 86008760 80682 1 8 9 10 11 12 13 14 15 16 86005810 86070720 86271840 86279130 86271120 86010670 86005700 86371450 86005700 80682 140728 57285 87083 57125 87029 57104 57104 6 1 3 2 2 2 1 1 2 17 86027740 27911 1 18 19 86273980 86340880 70066 - 2 1 DESCRIPTION SCR, 1/4-20 X .
Control Panel 2 22 1 21 2 23 24 3 14 5 7 20 6 4 19 10 18 17 10 13 12 16 11 15 8 14 10 9 10 42 86345050 Chariot Burnisher 10
Control Panel 2 REF PART NO. PRV NO.
Controls & Housing 8 19 16 17 18 20 21 9 22 DETAIL 'A' 1 2 2 4 10 5 15 14 3 5 6 13 12 7 11 10 SEE DETAIL 'A' 44 86345050 Chariot Burnisher
Controls & Housing REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 86290540 86277480 86070710 86062220 86010670 86223740 86273980 86270990 86229770 86005810 86340270 86279750 86089650 86070700 86277420 86253600 86010780 86005710 86273980 86276250 86279600 86271790 70850 140726 270117 87029 70872 70066 57090 140805 57245 87252 78524 140725 70841 73445 87162 57105 70066 70615 87187 57256 6 2 1 1 1 2 2 2 1 2 1 4 4 1 4 1 2 2 2 2 2 2 SCREW, 10-32 X .
Decals 6 4 5 3 2 1 7 46 86345050 Chariot Burnisher
Decals REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86004970 86244760 86244770 86244190 86340940 86243990 86244350 50990 501224 501225 500882 500780 501050 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: LABEL, WINDSOR LOGO DOMED DECAL, CHARIOT SIDE IGLOSS RT DECAL, CHARIOT, SIDE IGLOSS LT LABEL, PANEL BASIC LEFT LABEL, PANEL DECAL , RH LABEL, COVER PANEL LABEL, PAD ALIGNMENT Note: See “Saftey Label Location” page for safety label information.
Filter DETAIL 'A' 6 5 4 DETAIL 'A' 7 8 3 11 2 9 7 10 1 12 48 86345050 Chariot Burnisher
Filter REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 86271820 86276890 86340170 86072500 86002380 86240320 86270990 86284870 86063790 86072510 86002840 86006590 57270 70752 14398 20046 39729 57090 2003SM 27880 14399 27282 70088 3 2 1 1 1 1 2 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: NUT 5/16-18 CAPTIVE "J” PLTD SCREW 5/16-18X3/4 PTHMS SS PLATE, FILTER MOUNT BRKT, FILTER COVER LATCH CLAMP, 2.25" WORM GEAR HOSE ASM, 1.
Frame-Lower 14 16 17 15 12 13 1 9 11 2 4 3 3 3 8 5 3 10 3 9 9 6 21 3 23 27 3 86345050 Chariot Burnisher 22 25 6 50 7 24 18 19 20 9 26
Frame-Lower REF PART NO. PRV NO.
Frame-Upper 1 2 3 2 3 2 4 5 4 7 2 9 4 2 3 6 8 4 3 2 4 3 52 86345050 Chariot Burnisher
Frame-Upper REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 86071360 86270830 86010670 86276070 86083080 86074160 86073500 86277460 86238450 140855 57023 87029 70593 66437 270101 270090 70847 36245 1 10 9 9 1 1 1 2 1 DESCRIPTION SERIAL NO. FROM NOTES: BRKT, HORIZ ELECT, BURNISHER NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS PLATE, VERT BEARING SUPPORT CHANNEL, RIGHT DELUXE BRKT, SIDE CHANNEL L SCR, 5/16-18 X 5/8 BSHCS SS GROMMET, 3.0 ID X 3.
Hood 12 10 11 7 6 5 13 15 6 8 9 5 1 2 4 3 14 16 1 54 86345050 Chariot Burnisher
Hood REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 86274460 86279630 86032920 86006840 86005810 86010630 86076710 86273780 86226370 86273830 86076720 86031140 86275570 86254280 86250250 70205 87212 75482 70390 57245 87013 41533 70015 14493 70020 41534 51408 70505 730331 66286 6 6 1 3 5 5 1 2 2 3 1 1 2 2 2 16 86279630 87212 6 DESCRIPTION SERIAL NO. FROM NOTES: SCR, 1/4-20 X 3/8 HHCS PLT WASHER, .344IDX1.13ODX.
Pedal Platform 21 18 8 16 19 9 17 25 2 1 22 15 30 6 14 3 4 24 10 22 5 29 15 12 26 28 13 11 23 27 20 7 56 86345050 Chariot Burnisher 11
Pedal Platform REF PART NO. PRV NO.
Pedal Platform-Mounting 2 3 13 15 6 11 6 14 12 10 9 7 1 4 8 5 8 5 58 86345050 Chariot Burnisher
Pedal Platform-Mounting REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 86008680 86274690 86264920 86231070 86010670 86259430 86010770 86270830 86211280 86278850 86248920 86249560 86271190 86007780 86259440 80607 70258 27049 730328 87029 87485 87143 57023 70852 80613 66487 629993 57142 73576 87486 1 2 3 2 5 4 2 4 2 2 1 1 2 1 2 DESCRIPTION SERIAL NO. FROM NOTES: COTTER, 1/2" RING SCR, 5/16-18 X 1.5 HHCS GR5PLT CABLE TIE, 7" UL/CSA BUMPER, 1 X 1.
Rear Cover 17 4 5 2 6 2 8 7 3 9 2 11 1 10 12 10 11 13 16 15 60 14 18 86345050 Chariot Burnisher
Rear Cover REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 86324760 86324640 86248280 86010630 86005810 86324650 86010780 86271940 86276780 86279130 86010670 86006560 86066940 86005860 86228980 86275870 86324340 86324320 66433 87013 57245 87162 57299 70728 87083 87029 70083 140891 57273 09152 70556 - 1 1 1 2 2 1 2 2 3 5 5 2 1 2 2 2 1 1 DESCRIPTION SERIAL NO.
Deck Lift Switches 2 4 1 19 3 17 5 16 6 8 15 7 18 14 11 12 9 20 10 13 12 62 86345050 Chariot Burnisher
Deck Lift Switches REF PART NO. PRV NO.
Deck Lift Mechanism 22 SEE DETAIL 'B' 25 15 12 19 32 20 19 26 12 18 31 17 12 14 13 12 15 14 27 13 12 11 10 28 9 27 SEE DETAIL 'A' 30 35 29 8 7 6 5 33 21 36 23 4 34 3 24 16 DETAIL 'A' 64 CABLE LUG (SUPPLIED W/HARNESS) SUPPLIED BRASS NUT 2 DETAIL 'B' 86345050 Chariot Burnisher 1
Deck Lift Mechanism REF PART NO. PRV NO.
Deck Lift Linkage 2 4 5 6 3 7 1 2 8 66 86345050 Chariot Burnisher
Deck Lift Linkage REF PART NO. PRV NO. QTY 1 2 3 4 5 6 86352960 86276070 86270830 86008670 86248980 86340150 70593 57023 80606 81438 - 1 6 2 1 1 1 7 86340160 - 2 8 86270830 57023 4 DESCRIPTION ACTUATOR, 36V 4" STROKE SCR, 5/16-18 X 3/4 CARRIAGE SS NUT 5/16-18 HEX NYLOCK SS COTTER 3/8" RING PIN, CLEVIS 3/8 X 1.75 PLTD BRKT ASM, ACTUATOR CHANNEL BRKT, ACTUATOR CHANNEL SUPPORT NUT 5/16-18 HEX NYLOCK SS SERIAL NO.
Steering 1 2 3 4 5 6 14 8 7 33 9 32 10 31 11 30 12 13 27 26 25 15 24 28 19 29 23 20 22 19 21 18 16 17 34 23 68 86345050 Chariot Burnisher
Steering REF PART NO. PRV NO.
Wheel-Front Drive-Chain 1 2 3 4 9 9 15 18 17 33 5 20 14 8 35 32 9 10 11 12 6 7 31 30 29 36 28 27 26 14 15 16 17 18 17 25 22 1 34 23 24 21 14 70 13 86345050 Chariot Burnisher 15 18 19
Wheel-Front Drive-Chain REF PART NO. PRV NO.
Wheel-Front Brake 1 2 3 15 14 11 16 13 10 12 4 8 7 6 9 72 86345050 Chariot Burnisher 5
Wheel-Front Brake REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NO. PRV NO. 86010790 87163 86275190 70377 86006170 66031 86005810 57245 86318830 86233410 81270 86005710 57105 86273740 70010 86008920 80889 86257490 76155 86006840 70390 86010630 87013 86273340 00-000289 86001740 140816 86264930 27050 86320870 - QTY 4 4 1 2 1 1 4 2 2 2 2 2 4 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES: WASHER, 3/8 SPLIT LOCK PLTD SCR, 3/8-16 X 1.
Wheel-Front Drive-Gear 1 2 24 GEAR REPLACEMENT KIT 5 6 7 3 8 4 9 21 20 22 19 11 10A 10B 12 13 14 16 18 74 15 17 86345050 Chariot Burnisher 23
Wheel-Front Drive-Gear REF PART NO. PRV NO.
Wheel-Rear 2 1 76 86345050 Chariot Burnisher
Wheel-Rear REF PART NO. PRV NO. QTY 1 2 86008710 86322590 80623 - 2 2 DESCRIPTION SERIAL NO. FROM NOTES: RING, ¾" EXT SNAP H-D WHEEL, 10X2.
Wiring-Batteries 2 3 4 1A 1B 20A 20B 6A 6B 5 24 23 25 7A 7B 9 8 21 10 11 12 22 13 14 15 16 19 17 18 78 86345050 Chariot Burnisher
Wiring-Batteries REF PART NO. PRV NO.
Wiring-Components 1 2 3 4 5 6 7 8 9 10 80 86345050 Chariot Burnisher
Wiring-Components REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 86229770 86273980 86270830 86008920 86238500 86276070 86239720 86233410 86010670 86270830 140805 70066 57023 80889 81427 70593 41520 81270 87029 57023 1 2 2 2 2 1 1 1 1 1 BLOCK, SHUNT MOUNT SCREW 10-32 X 3/4 PPHMS SS NUT 5/16-18 HEX NYLOCK SS BOOT, RUBBER TERM. ISOLATOR GROMMET,1.703IDX2.5.ODX.125GRV SCR, 5/16-18 X 3/4 CARRIAGE SS HORN, 108DB MINATURE W/RING CLAMP, 3/4 DIA CUSHION .
Wiring-Control Panel 45 BLK 44 RED B C D E F 7 2 BLK 1 WHT "ON/OFF SWITCH" 68 BLU 67 BLK 80 ORG 77/79 55 RED 40 RED 30A 56 RED 3A 39 RED 3 LT BLU 76/22 75/76 81 GRY 83 YLW 68/69 12 ORG 59 RED 11 ORG 35 RED TO BURNISHER RELAY TO SHUNT 41 RED 46 BLK G 74/75 71 PNK 69/70 WHT 28 GRN 27 YLW 26 YLW 29 GRN 30 GRN 53 LT BLU 54 ORG 52 BLK 47 RED 48 WHT 20 WHT 49 WHT 9 9 BRN 8 BRN 46 BLK 19 BLK 51 WHT/RED 32 BLU 61 BLK 42 RED 31 GRY 33 50 RED 36 RED "PRESSURE SWITCH" 1 J 57 B
Wiring-Control Panel REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 86251490 86341890 86260600 86260540 86010860 86260560 86311210 86261250 86260590 67619 880445 880426 880353 880428 29273 800044 1 1 1 1 1 1 1 1 RESISTOR ASM, 1/2 WATT 33 OHM HARNESS, CONTROL PANEL BRSHR WIRE, 4X36 RD 5/16 RING WIRE,4X13 RD C.
Wiring-Drive Motor RED BLK 1 WHT 2 BLK 1 1 WHT 2 BLK WHT BLK CONTROL PANEL HARNESS 84 86345050 Chariot Burnisher 2 BLK
Wiring-Drive Motor REF PART NO. PRV NO. QTY 1 86239120 41522 1 DESCRIPTION SERIAL NO.
Wiring-Main Harness DIAGRAM A 65 HORN 64 RE BL D K 13 BLK 20 WHT BRAKE 7 BRN 8 BRN 72 ORG 1 75 PNK D DECK SWITCHES DIAGRAM B 21 DK BLU MOTOR MID 18 WHT/BLU 51 WHT/RED 15 WHT/RED 22 DK BLU 73 BLK DECK HIGH 16 LT BLU DECK LIFT ACTUATOR 74 PNK 13 BLK 16 BLU 20 WHT 7 BRN 19 BLK DRIVE MOTOR DECK MID 12 ORG 17 WHT/YLW 19 BLK 8 BRN 12 ORG 17 WHT/YLW 8 1 21 DK BLU 50 RED 54 ORG 5 4 2 BURINSHER MOTOR (TOP) FAN 24 BLK 25 RED 24 BLK 22 DK BLU 25 RED 3 4 DIAGRAM C 65 RED 4 63 BLU
Wiring-Main Harness REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 86239170 86239190 86344970 86260220 86261210 41528 41538 80875 29204 1 1 1 1 1 HARNESS, BRAKE HARNESS, MAIN BRSHR WIRE, 4X30RD 5/16 RINGX 5/16 RING WIRE4X30BK 5/16RINGX5/16RING DIODE ASM, 76008 X 76008 86345050 Chariot Burnisher SERIAL NO.
Wiring-Pedal Platform B A 1 8 BLU 9 RED DIAGRAM A DIAGRAM B ORG BRN GRN GRN BRN ORG LT BLU RED 88 86345050 Chariot Burnisher
Wiring-Pedal Platform REF PART NO. PRV NO. QTY DESCRIPTION 1 86315100 - 1 HARNESS, PEDAL 86345050 Chariot Burnisher SERIAL NO.
Wiring Diagram - From Serial Number *(5) * SEE SERIAL NUMBER PAGE 71 PNK 70 WHT 74 WHT/RED 68 69 BLU WHT U BL 74 PNK 71 PNK 70/WHT 73/BLK 71/PNK 72 ORG 73 BLK 75 PNK NO NC 66 BLK 82 YLW 25 BL K 79 GRN 75 VIO 81 GRY 83 YLW 67 BLK 80 ORG 77 BLU 22 76 23 RE D DECK ON/OFF SWITCH PRESSURE SWITCH 86260600 8.626-121.0 8/GRN 8.626-022.0 50/RED 50/RED 9 51/WHT-RED 1 BLK 31/GRY 51/WHT-RED 17/WHT-YLW 22/RED 24/BLK 2 24/BLK 22/RED SHUNT 54/ORG 86260590 16/LT BLU 8.634-497.
Suggested Spare Parts PART NO. PRV NO. DESCRIPTION 86284870 86001910 86002000 86002010 86004870 86248280 86251410 86007140 86007170 86007190 86007240 86237000 86001740 86002730 86216230 86026450 2003SM 14606 14717 14942 48077 64110 67506 72130 72159 72161 72190 80688 140816 270085 730074 730352 86064370 66829 PAN, BURNISHER PAD 86226930 51419 LOCK, PAD DRIVER R/H BIG MOUTH II SERIAL NO.
Notes: 92 86345050 Chariot Burnisher
Options 86345050 Chariot Burnisher 93
Back-Up Alarm-Option 3 2 94 1 4 86345050 Chariot Burnisher
Back-Up Alarm-Option REF PART NO. PRV NO. QTY 1 2 3 4 86071140 86231500 86276780 86271840 140817 80882 70728 57285 1 1 1 1 DESCRIPTION SERIAL NO.
Battery Cart-Option 27 26 28 3 30 5 24 3 8 9 29 25 2 6 1 2 15 3 4 3 23 22 10 5 3 5 3 6 9 8 5 3 7 13 12 3 14 20 21 11 19 16 15 18 17 96 31 3 86345050 Chariot Burnisher 3
Battery Cart-Option REF PART NO. PRV NO.
Battery Cart-Option 1 2 4 3 5 7 3 10 7 5 6 6 17 3 8 9 10 11 12 13 14 10 10 3 6 3 16 98 86345050 Chariot Burnisher 15
Battery Cart-Option REF PART NO. PRV NO. QTY DESCRIPTION PEDAL, BATTERY CART SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS STIFFENER, PEDAL, BATTERY CART BEARING, FLANGED .314ID X .502OD WASHER, THRUST .51 ID X 1 OD X .063 SCR, 5/16-18 X 1 HHCS GR8 PLTD LATCH, BATTERY CART SPRING, EXT .68D X 3.00L X .098W WASHER, 5/16 FLAT SS LABEL, BATTERY CAR OPERATION SCR, 5/16-18 X 2.5 CARR GR5 SPACER, 1.00 ODX .32ID X .375 BUSHING FLANGE, .314 X .502 OD WASHER, THRUST .51 ID X 1 OD BRO SCR, 5/16-18 X 1.
Seat-Option 2 13 14 1 4 5 6 12 11 3 10 9 8 7 15 16 18 19 17 20 23 24 22 21 100 86345050 Chariot Burnisher
Seat-Option REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. PRV NO.
Warning Light-Option 1 6 2 3 3 4 FRONT 5 7 3 1 6 102 2 REAR 86345050 Chariot Burnisher
Warning Light-Option REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86270990 86010650 86276820 86071490 86270990 86246200 86071500 57090 87018 70740 140871 57090 51454 140872 4 4 4 1 2 2 1 DESCRIPTION SERIAL NO.
EC Declaration 104 86345050 Chariot Burnisher
Serial Numbers REF. NO.
Notes: 106 86345050 Chariot Burnisher
