Mini Carpet Extractor (4 Gallon) Operating instructions (ENG) MODELS: MPRO 10080390 MPROEU 10080400 MPROGB 10080410 MPROAU 10080420 Read these instructions before using the machine.
Machine Data Log & Overview OVERVIEW The carpet extractor is a mains powered, portable extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet, agitates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance can be fitted with an accessory tool for cleaning upholstery and stairs. Warranty Registration Thank you for choosing our product. Warranty registration is quick and easy.
Table of contents Machine Data Log & Overview . . . . . . . . . . . . . . . . . 2 Table of contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4 Safety IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . 5 HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 7 GROUNDING INSTRUCTIONS . . . . . . . . . . . . . . . . 9 Safety Label Location . . . . . . . . . . . . . . . . . . . . . . . 10 Operation Technical Specifications . .
How to Use This Manual This manual contains the following sections: • • • • • HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors.
Safety CONSIGNES IMPORTANTES DE SÉCURITÉ Lors de l'utilisation d'un appareil électrique, il faut toujours observer des précautions élémentaires,qui comprennent parmi celles-ci : LISEZ BIEN L'ENSEMBLE DES CONSIGNES AVANT D'UTILISER CET APPAREIL. Cette machine est pour l’utilisation commerciale. Pour réduire les risques d'incendie, d'électrocution ou de blessure : Raccordez l'appareil à une prise adéquatement reliée à la terre. Voir les Consignes de mise à la terre.
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante : AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
Safety THIS PRODUCT IS FOR COMMERCIAL USE ONLY. 120 VOLT MODELS ELECTRICAL In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
Safety Safety Label Location The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT remove these labels. NOTE: If at any time the labels become illegible, promptly replace them.
Operation Technical Specifications MODEL ITEM Floating Brush Main Jet Solution Pump Accessory Solution Pump Solution Capacity Recovery Capacity Brush Speed Wheels Vacuum Shoe Solution Spray Power cord Height Length Width Weight Electrical MEASURE (1) 3 stage, 1.5hp 100 cfm (2.8cubic meters/min.) Waterlift - 120” (305cm) 10” (25.4cm) Solenoid Style Solenoid Style 4.6 Gal (17.3L) 3.9 Gal (14.7L) 1160 rpm (2) 10” dia. (25cm) by 2” (5cm) 12” (30.48cm) cast aluminum 1 quick change jet 25’ (7.
Operation Chemicals To avoid electric shock use indoors only.To reduce risk of fire, do not use volatile substances. Use only cleaners intended for carpet application. Pour éviter une électrocution, utilisez la machine à l'intérieur seulement. Pour réduire les risques d'incendie, n'utilisez pas de substances volatiles. Utilisez seulement des nettoyants destinés à être appliqués sur les tapis. Inspection Use only the suitable chemicals listed below. Using incompatible chemicals will damage the machine.
Operation 5 1 4 2 11 10 12 3 9 13 6 7 8 Controls & Components 7. Solution Tank Drain Hose 1. Power and Operation Mode Switch 8. Accessory Tool Connection Turns accessory tool on or machine on. Solution connection for accessory tools. 9. Accessory Hose Connection 2. Main Handle Hose connection for accessory tool. 3. Solution Button Sprays solution on floor when pressed. 10. Dome Clamp 11. Dome 4. Brush Motor Circuit Breaker Protects brush motor from overheating. 12. Recovery Tank 13.
Operation Filling The Solution Tank 4. Place recovery tank back on machine. Place dome on recovery tank. Make sure dome is seated correctly to ensure proper vacuum seal. Clamp dome securely to recovery tank. 1. Release dome clamp. 2. Lift upper recovery tank from machine and set aside. Use only the suitable chemicals listed in the Chemical Section. Using incompatible chemicals will damage the machine. Carefully read ingredients on manufacturer's label before using any product in this machine.
Operation Operating the Machine 1. Vacuum the carpet and make sure it is cleared of surface debris before cleaning. 2. Plug power cord into a grounded wall outlet. 4. To operate the machine, pull straight back without pushing down on handle. Press the solution spray button to apply cleaning solution. NOTE: Defeating the grounding pin on the power cord can result in a severe electrical shock. 3. Turn on the machine by pressing the switch in the normal operation mode.
Operation Operating Machine With Accessory Tools This extractor is easily adapted for use with Windsor accessory tools: Contact Customer Service for details. 3. Turn on the switch in the accessory position. The application of cleaning solution is now controlled by the lever on the accessory tool. 1. Disconnect vacuum hose at dome, insert hose cuff into the dome, ensuring that there is a tight fit. Dome must be clamped to recovery tank. NOTE: The solution pump is not intended to run dry.
Maintenance Protect From Freezing Periodic Maintenance If it becomes necessary to store in temperatures that could drop below 40°F, the pumping system, hoses and valves must be protected from freezing with a methyl hydrate window washer antifreeze solution. 1. After every 25 hours of operation, flush a white vinegar solution (ONE quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system.
Maintenance Maintenance Instructions Remove machine power cord from electrical source before making any adjustments or repairs to the machine. Retirez le cordon d'alimentation de la machine de la source électrique avant de procéder à des réparations ou des ajustements de la machine. Only use the brushes provided with the appliance or those specified in the instruction manual. The use of other brushes may impair safety.
Maintenance Brush Motor Removal Pump Removal 1. Turn off switch and unplug machine. 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. 3.
Maintenance Vacuum Motor Removal 1. Turn off switch and unplug machine. Vacuum Motor Carbon Brushes 2. Set the machine in its upright position. Remove the screws (2) in the back metal cover. Rotate the cover down and slide back releasing the tab under the machine from the main frame. End Cap Carbon Brushes 3. Remove the pump box cover. Remove screws (4) at each leg of the cover. 4. Remove vacuum hose, loosen hose clamp and pull hose from bottom of vacuum motor. 5.
Maintenance Troubleshooting PROBLEM No power, nothing runs. Vacuum motor will not run. Vacuum motor runs but suction is poor. CAUSE Is the cord plugged in. Circuit breaker tripped in building. Faulty switch. Faulty power cord or pigtail. Vacuum circuit breaker tripped. Faulty main switch. Loose wiring. Faulty vac motor. Plug in cord. Reset breaker. Call for service. Call for service. Reset breaker. Call for service. Call for service. Call for service. Debris lodged in vac shoe.
Maintenance Troubleshooting Problem Worn brush bearings Cause Squealing or grinding sound in brush housing. Carpet not getting clean Severe soil conditions Carpet too wet Worn spray jet Solution filter screen clogged. Carpet not getting wet Spray jet clogged. Pump not running. Faulty solution switch. 22 Solution Replace bearings. Make several passes at right angles to each other. Use a pre-spray. Replace spray jet which is producing a fine mist. Clean solution filter screen located inside lower tank.
PARTS 86037780 MINI EXTRACTOR
Brush Deck 2 1 3 15 16 8 11 9 10 4 13 5 7 12 6 1 7 14 17 24 86037780 MINI EXTRACTOR 1
Brush Deck REF PART NO. PRV NO.
Control Panel 11 10 9 8 2 1 7 3 4 12 6 26 86037780 MINI EXTRACTOR 5
Control Panel REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5A 5B 6A 6B 7 8 9 10 11 86007200 86002010 86173140 86217410 86230140 86001780 86291460 86198130 86223420 86302680 86292300 86173350 86216300 72162 14942 70945 270152 14622 14308 141047 67622 87515 140956 1 2 2 1 1 1 1 1 1 1 2 2 2 SWITCH, DPDT 3-POSITION ROCKER BOOT, 3/8 CIRCUIT BREAKER SCR, KA40X16, PT OVAL, WN1412, PL COVER, CONTROLS TOP BREAKER, 1.5A CIRCUIT BREAKER, 0.
Decal 2 1 3 28 86037780 MINI EXTRACTOR
Decal REF PART NO. PRV NO. QTY 1 2 3 86221090 86221470 86013720 501128 501208 - 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES LABEL, CONTROL PANEL LABEL, DOME ACCESSORY LABEL, MINI EXT.
Frame & Wheels 8 10 1 9 2 11 3 7 13 6 4 5 30 86037780 MINI EXTRACTOR 12
Frame & Wheels REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86215830 86173010 86216290 86218090 86225530 86172630 86173220 86226050 86011880 86214980 86272750 86219480 86291130 140897 70915 140895 35360 85086 57314 70954 89279 03125 67010 41567 - 1 6 1 1 1 6 6 2 2 1 2 2 1 DESCRIPTION SERIAL NO. FROM NOTES BRKT, BRUSH HOUSING, 10 IN SCR, M4 X 16, SHCS, ISO4762, SS BUMPER, EXTRACTOR, FRONT GASKET, VAC SHOE VAC SHOE, 12 IN NUT, M4, LOCK, ISO7040, SS SCR, M6X12 PHCS, 12.
Handle 26 27 38 13 23 18 22 21 17 44 33 19 28 45 20 32 25 24 49 46 48 31 36 34 37 24 29 36 31 8 40 39 5 41 37 30 13 42 35 43 7 47 6 14 1 16 2 15 3 9 4 10 11 12 32 86037780 MINI EXTRACTOR
Handle REF PARTNO. PRV NO.
Solution 34 86037780 MINI EXTRACTOR
Solution REF PART NO. PRV NO. QTY 1A 1B 2 3 4 5 6 86201110 86201120 86240520 86010640 86006770 86215450 86304750 250-78 250-78A 40097 87016 70323 140930 - 2 2 4 2 2 1 1 DESCRIPTION PUMP, 110/120 60HZ FLOJET PUMP, 220/240V 50HZ FLOJET HOSEBARB, 1/8MPT X 1/4 90D WASHER, #10 LOCK EXT STAR SCR, 10-32 X 1/4 PHTR PLTD BOX, PUMP MOUNT SHEILD, PUMP ENCLOSURE 86037780 MINI EXTRACTOR SERIAL NO.
Solution 36 86037780 MINI EXTRACTOR
REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 86219580 86216810 86219200 86172950 86233150 86219090 86200820 44106 270131 40114 70909 20042 39728 270-11A 1 1 1 4 3 1 1 8 86219070 39726 1 9 10 11 12 13 14 15 16 17 18 86219080 86233090 86289330 86219050 86240430 86012680 86005640 86010640 86219060 86291670 39727 20016 40062 39724 40083 57030 87016 39725 - 1 7 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO. FROM NOTES JET, RT ANG, 1/4 BARB CLIP, SHAFT, 9-12MM HOSEBARB, 3/8MPT, 2 X 1/4.
Tank & Dome 38 86037780 MINI EXTRACTOR
Tank & Dome REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 86225240 86002390 86011910 86291230 86217700 86291170 86291190 86007970 86172940 86224960 86172990 86218530 86225260 86216770 86215970 86173350 86291180 86291210 86173000 86291220 86292450 75471 20063 28070 73864 70908 730373 70913 38338 75472 22113 141049 87515 70914 - 1 2 2 1 1 1 1 1 6 1 4 1 1 1 2 4 1 1 2 2 1 TANK, SOLUTION, EXTRACTOR CLAMP, 1.75" WORM GEAR X .312 HOSE ASM, 1.
Vacuum 1 3 4 8 6 7 5 3 2 (GROUND WIRE) 40 86037780 MINI EXTRACTOR
Vacuum REF PART NO. PRV NO. QTY 1 86173000 70914 3 2A 2B 3 4 5 6 7 8 86225480 86308980 86173220 86217420 86217370 86006770 86010640 86291680 53272 70954 270703 270140 70323 87016 - 1 1 4 1 1 1 1 1 DESCRIPTION SCR, KA40x20, PT OHS, WN1412, PLTD VAC MOTOR, 120V 5.7 3ST W/TUBE VAC MOTOR ASM, 230V MINIPRO SCR, M6X12 PHCS, 12.5MM HD, SS COVER, VAC MOTOR COVER, LOWER BACK SCR, 10-32 X 1/4 PHTR PLTD WASHER, #10 LOCK EXT STAR GASKET, VAC MOTOR 86037780 MINI EXTRACTOR SERIAL NO.
Wiring Diagram - Main 230V L N G bn bl sw 2 bn bl 1 3 -Z1 1 ws 4 ge -F1 2 25A ws 230V/50Hz 102 102 5 -S1 6 OFF 4 sw 1 ws ws 3 sw 6 -K1 -K1 -K1 /1.5 4 2 /1.5 3 7 or 5 2 3 OFF A 1.5 rt 1 4 5 /1.4 2 6 /1.3 8 1 ge rt 1 C 1 -F2 -S2 NO rt -F3 2 NC 2 8A 1.
Wiring Diagram - Main 230V REFERENCE F1 F2 F3 K1 S1 S2 X* Z1 Z2 Z3 Z4 Z5 V1 M1 M2 M3 M4 U1 DESCRIPTION 25 AMP FUSE 8 AMP CIRCUIT BREAKER 6 AMP CIRCUIT BREAKER MAIN RELAY MAIN SWITCH LINE ON/OFF/ACCESSARY SWITCH SEE SCHEMATIC FILTER FILTER FERRITE BEAD FERRITE BEAD FERRITE BEAD RECTIFIER BRUSH MOTOR VACUUM MOTOR PUMP MOTOR PUMP MOTOR 6 CONDUCTOR CABLE 86037780 MINI EXTRACTOR 43
Wiring Diagram-Control Panel 115V GROUND SCREW NC NO C HANDLE MICRO SWITCH 3 CONDUCTOR 18 GUAGE BLACK SHEATH YEL RED 3 6 CONDUCTOR 14/16 GUAGE BLACK SHEATH CONNECTOR YEL RED RED GRN GRN BRN GRN WHT WHT BLK GRN BLU PEM STUD BLK 1 11A BREAKER VAC MOTOR BLK 4 3 CONDUCTOR 12 GUAGE YELLOW SHEATH BLK 1.
Wiring Diagram-Control Panel 115V REF PARTNO. PRV NO. QTY 1 86218840 41573 1 2 86226230 880464 1 3 4 86218830 86226250 41572 880466 1 1 DESCRIPTION SERIAL NO.
Wiring Diagram-Vacuum, Brush Motor & Pump 115V DASH LINE = PUMP BOX OUTLINE RED GRN PUMP ACC WHT 1 WHT GRN PUMP MAIN RED BRN BRN GRN WHT BLK BLU BLK FULL BRIDGE RECT WHT BLU CONNECTOR 2 WHT GRN BLK GRN BOTTOM OF MACHINE 4 GRN GRN GRN BRUSH MOTOR PEM STUD WHT G R N WHT GRN VAC MOTOR BLK 1 3 G R N GRN BACK COVER 46 86037780 MINI EXTRACTOR
Wiring Diagram-Vacuum, Brush Motor & Pump 115V REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 86226250 86223460 86303670 86303680 88884 67499 - 3 1 1 1 WIRE, 14" GRN/14 76008 X 76008 RECTIFIER, 50A 1000V BRIDGE WIRE ASM, 18 GA GRN 76008/76040 WIRE ASM, 18 GA GRN 76008/76042 86037780 MINI EXTRACTOR SERIAL NO.
Wiring Diagram-Control Panel 230V GROUND SCREW NC NO C MICRO SWITCH 3 CONDUCTOR 18 GUAGE BLACK SHEATH YEL RED 6 CONDUCTOR 14/16 GUAGE BLACK SHEATH 2 YEL GRN GRN RED RED BRN GRN WHT BLK GRN BLU GRN 6A BREAKER VAC. MOTOR PEM STUD BLK BLK R E D WHT .
Wiring Diagram-Control Panel 230V REF PART NO. PRV NO. 1 2 3 4 5 6 7 8 9 86218840 86218830 86012400 86012420 86226250 86012430 86012410 86302680 86223420 41573 41572 880466 67622 QTY 1 1 1 1 1 1 1 1 1 DESCRIPTION SERIAL NO.
Wiring Diagram-Vacuum, Brush Motor & Pump 230V DASH LINE = PUMP BOX OUTLINE RED GRN PUMP ACC WHT 1 BRN GRN GRN PUMP MAIN RED BRN GRN WHT WHT 1 BLK BLU BRN B L K W H T FULL BRIDGE RECT WHT B L K W H T BLU BLU 3 GRN GRN GRN GRN 5 BOTTOM OF MACHINE WHT 8 FERRITE GRN BLU GRN GRN BRN EMI FILTER WHT GRN BRUSH MOTOR BLK BLK GRN 2 4 8 7 WHT GRN WHT GRN GRN VAC MOTOR FERRITE BLK 6 BACK COVER 50 86037780 MINI EXTRACTOR FERRITE BLK
Wiring Diagram-Vacuum, Brush Motor & Pump 230V REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 86226310 86308960 86223390 86303680 86303670 86302670 86309300 86311030 88884 67488 - 2 1 1 1 1 1 1 2 WIRE, 14" GRN/18 76008 X 76008 ASM, FILTER EMI BRUSH RECTIFIER, 50A 600V BRIDGE WIRE ASM, 18 GA GRN 76008/76042 WIRE ASM, 18 GA GRN 76008/76040 FERRITE, AXIAL LCR 3.007.1943 WIRE, 30.5" GRN/18 76008 X 76008 FERRITE, WURTH 74270115 86037780 MINI EXTRACTOR SERIAL NO.
Hose Diagram (86219050) (PRV 39724) TO SOLUITON TANK (86219090) (PRV 39728) (86289330) (PRV 40062) (86240430) (PRV 40083) (86012680) (86219090) (PRV 39725) MAIN PUMP (86219080) (PRV 39727) (86240520) 4X (PRV 40097) ACCESSORY PUMP (86219070) (PRV 39726) ACCESSORY TOOL (86200820) (PRV 270-11A) 52 (86219200) (PRV 40114) 86037780 MINI EXTRACTOR TO SOLUTION TANK JET (86219580) (PRV 44106)
Spare Parts PART NO. PRV NO.
Serial Numbers REF.
