Cut Sheet
3
40% FILL CAPACITY CROSS SECTIONAL AREA
O.D. (Approx. Dia.) 2.40 in.
2
2.85 in.
2
3.50 in.
2
3.90 in.
2
4.50 in.
2
4.80 in.
2
5.50 in.
2
8.50 in.
2
CABLE/WIRE SIZE Inches (mm)
(1550mm
2
) (1840mm
2
) (2260mm
2
) (2520mm
2
) (2900mm
2
) (3100mm
2
) (3550mm
2
) (5480mm
2
)
UNSHIELDED
4-pair, 24 AWG, Cat 3 0.190 (4.8) 33 40 49 55 63 67 77 119
TWISTED PAIR
4-pair, 24 AWG, Cat 5e 0.210 (5.3) 27 32 40 45 51 55 63 98
4-pair, 24 AWG, Cat 6 0.250 (6.3) 19 23 28 31 36 39 44 69
4-pair, 24 AWG, Cat 6a* 0.354 (9.0) 9 11 14 15 18 19 22 34
25-pair, 24 AWG 0.410 (10.4) 7 8 10 11 13 14 16 25
COAXIAL RG6/U 0.270 (6.9) 16 19 24 27 31 33 38 59
FIBER ZipCord 0.118 x 0.236 (3 x 6) 34 41 50 56 64 69 79 122
Round 4-Strand Fiber 0.187 (4.8) 34 41 51 56 65 69 80 123
Round 6-Strand Fiber 0.256 (6.5) 18 22 27 30 34 37 42 66
NUMBER OF CONDUCTORS (40% FILL)
WITHOUT DEVICES
WIRE SIZE O.D. 2.40 in.
2
2.85 in.
2
3.50 in.
2
3.90 in.
2
4.50 in.
2
4.80 in.
2
5.50 in.
2
8.50 in.
2
THHN/THWN inches (mm) (1550mm
2
) (1840mm
2
) (2260mm
2
) (2520mm
2
) (2900mm
2
) (3100mm
2
) (3550mm
2
) (5480mm
2
)
14 AWG 0.111 (2.8) 98 117 144 160 185 197 226 350
12 AWG 0.130 (3.3) 72 85 105 117 135 144 165 255
10 AWG 0.164 (4.2) 45 54 66 73 85 90 104 161
8 AWG 0.216 (5.5) 26 31 38 42 49 52 60 92
6 AWG 0.254 (6.5) 18 22 27 30 35 37 43 67
WITH DUPLEX RECTANGULAR DEVICES
1.59 in.
2
(1025mm
2
)
WIRE SIZE O.D. 2.85 in.
2
3.50 in.
2
3.90 in.
2
4.50 in.
2
4.80 in.
2
5.50 in.
2
8.50 in.
2
THHN/THWN inches (mm) (1840mm
2
) (2260mm
2
) (2520mm
2
) (2900mm
2
) (3100mm
2
) (3550mm
2
) (5480mm
2
)
14 AWG 0.111 (2.8) 54 78 95 120 132 161 284
12 AWG 0.130 (3.3) 39 57 69 87 96 117 207
10 AWG 0.164 (4.2) 24 36 43 55 60 74 130
8 AWG 0.216 (5.5) 14 20 25 31 35 42 75
6 AWG 0.254 (6.5) 10 15 18 22 25 30 54
AL5200 Series Raceway Wire Fill Capacities For Communications
NOTE: For additional information, refer to the Technical Section.
* Category 6 augmented (6a) cable for 10 gigabit ethernet – max allowed
cable diameter per addenda No. 11 ANSI TIA/EIA 568-B.2.
AL5200 Series RACEWAY WIRE FILL CAPACITIES FOR POWER
AL5200 Series Raceway Wire Fill Capacity Charts
Catalog No./Item Description/Specifications
AL5200D-5/ Divider – Extruded .050" thick
AL5200D-10 aluminum. Available in eight 5'
(1.5m) lengths or four 10'
(3m) lengths per carton.
AL5200WC Wire Clip – For holding conductors in
AL5200WC2 place in long raceway runs. Snaps
AL5200WC3 into grooves in raceway. AL5200WC
Full, AL5200WC2 3/4, and
AL5200WC3 1/2.
Catalog No./Item Description/Specifications
AL5200B-5 Base – Heavy #6063-T5 extruded
AL5200B-10 aluminum, satin anodized finish,
.080" (20mm) wall thickness.
Base has four ribs for snap-in divider.
Packed eight 5' (1.5m) lengths or
four 10' (3m) lengths per carton.
AL5200C-5/ Cover – Heavy #6063-T5 extruded
AL5200C-10 aluminum, satin anodized finish,
.075" (1.9mm) wall thickness.
Packed eight 5' (1.5m) lengths
or four 10' (3m) lengths
per carton.
AL5200 Series Raceway Ordering Information
4 7/8"
(124mm)
1 13/16"
(46mm)
1/2"
(12.7mm)
5"
(127mm)
2"
(51mm)
1 1/2"
(38mm)