Installation Manual

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AL2000 RACEWAY WIRE FILL CAPACITIES FOR DATA/COMMUNICATION

CABLE/WIRE SIZE [In.] [mm] 20% FILL* 40% FILL**

UNSHELDED 4-pair, 24 AWG, Cat 5 0.220 [5.6] 5 11

TWISTED PAIR 4-pair, 24 AWG, Cat, 3 0.190 [4.8] 7 15

TELEPHONE 2-pair, 24 AWG 0.140 [3.6] 14 28

3-pair, 24 AWG 0.150 [3.8] 12 25

4-pair, 24 AWG 0.190 [4.8] 7 15

25-pair, 24 AWG 0.410 [10.4] 1 3

COAXIAL RG58/U 0.195 [5.0] 7 14

RG59/U 0.242 [6.1] 4 9

RG62/U 0.242 [6.1] 4 9

RG6/U 0.270 [6.9] 3 7

TWINAXIAL 100 Ohm 0.330 [8.4] 2 5

SHELDED Type 1 0.390 [9.9] 1 3

TWISTED PAIR Type 2 0.465 [11.8] 1 2

Type 3 0.245 [6.2] 4 9

AL2000 Aluminum

Surface Raceway

INSTALLATION INSTRUCTIONS

AL2000 RACEWAY WIRE FILL CAPACITIES FOR POWER

WIRE TYPE TW THW RHH/RHW THHN/THWN

POWER WIRING 6 AWG 5 5 4 8

WITHOUT DEVICE 8 AWG 9 7 5 12

1.1 sq. in. cross section 10 AWG 20 14 10 24

12 AWG 26 17 16 38

14 AWG 33 21 19 51

POWER WIRING AWG 6 AWG 3 2 2 3

WITH DEVICE 8AWG 4 3 2 6

515 amp devices 10 AWG 5 3 3 8

.8 sq. in. cross section

NOTE:* 20% cable fill is calculated to approximate reduction in cable capacity due to connectors mounted within raceway and fittings that may restrict

cross sectional area.

** 40% cable fill is the maximum designed cable fill base on a proposed revision to TIA/EIA 569-A.

Wiremold Electrical Systems conform with, and should be installed and

properly grounded in compliance with requirement of the current

National Electrical Code or codes administered by local authorities.

All electrical products may represent a possible shock or fire hazard

if improperly installed or used. Wiremold electrical products are UL list-

ed, made for interior use and should be installed by qualified

electrical people in conformance with current local and/or the

National Electrical Code.

Note: Raceway may be configured in single or multiple channels

to accommodate power or communications wiring.

MAXIMUM CROSS SECTION

1.1 sq. in.

[27mm]

1 7/16"

[37mm]

1 1/8"

[29mm]

.8 sq. in.

[20.3mm]

Summary of content (4 pages)

PAGE 1
Wiremold Electrical Systems conform with, and should be installed and properly grounded in compliance with requirement of the current National Electrical Code or codes administered by local authorities. All electrical products may represent a possible shock or fire hazard if improperly installed or used. Wiremold electrical products are UL listed, made for interior use and should be installed by qualified electrical people in conformance with current local and/or the National Electrical Code.
PAGE 2
AL2000 SYSTEM PRODUCT APPLICATIONS 2 5 1 3 8 9 7 6 10 4 INSTALLATION: 1. Supply conductors may be fed from 1/2" trade size KO in base, or though Feed End Fitting (AL2010A). This system is designed with capacity for additional feed or circuitry conductors. 2. Attach base section on mounting surface with AL2003 Spring Mounting Clips, or by drilling 9/32" holes in the base and use #8 set crews. 3. Use Ground Adapter (AL2009) provided to secure ground connection.
PAGE 3
AL2010A FEED END FITTING AL2010B BLANK END FITTING Al2043 IN-LINE RECEPTACLE At end of AL2000B base raceway run, slide AL2000A or AL2000B fitting in last base section. Secure in place by tightening screw. For AL2043 Series Two 15A, 120V U-ground factory prewired receptacles. To install slide coupler into grooves of AL2000B end base raceway and push sections together. Connect wires, tighten. Screws and snap in cover.
PAGE 4
AL2015 TEE ELBOW AL2018 EXTERNAL ELBOW AL2015 Tee Fitting, position fitting at end of AL2000B base. Install other base section to other end of fitting. Center couplings on joints and tighten screws. Install fitting cover after wiring. At 90° outside corner, position AL2018 External Elbow at end of joints and tighten screws. Install fitting cover after wiring. AL2416 CROSS ELBOW AL2000WC WIRE CLIP AL2416 Cross Elbow, position fitting at end of AL2000B base.