Installation and Operation Manual MT. CHUCKANUT MOUNTAIN SERIES Stone Hearth Oven Dual Burner, Gas-Fired Models WS-MS-4-RFG-IR, RFG-IR MT. ADAMS WS-MS-5-RFG-IR, RFG-IR MT. BAKER WS-MS-6-RFG-IR, RFG-IR-(NAP) MT. RAINIER WS-MS-7-RFG-IR, RFG-IR wood stone corporation 1801 w. bakerview rd. bellingham, wa 98226 usa tf. 800.988.8103 t. 360.650.1111 f. 360.650.1166 woodstone-corp.com Revised May 2015 Part no: 9500-0202 Doc no: M0033.
TABLE OF CONTENTS Mountain Series Installation and Operation Manual TABLE OF CONTENTS MOUNTAIN SERIES ���������������������������������������������������������� 3 CAUTIONS AND WARNINGS ���������������������������������������������� 4 UNLOADING AND MOVING ������������������������������������������������ 6 INSTALLATION CLEARANCES �������������������������������������������� 7 FACADE DETAILS ������������������������������������������������������������ 9 OUTDOOR INSTALLATION ���������������������������������
MOUNTAIN SERIES Mountain Series Installation and Operation Manual INSTALLATION AND OPERATION MANUAL THE WOOD STONE MOUNTAIN SERIES STONE HEARTH COOKING EQUIPMENT WS-MS-(4, 5, 6, 7)-RFG-IR MODELS (INCLUDES MS-6 NAPLES MODEL) GAS-FIRED OVEN ADDITIONAL COPIES AVAILABLE UPON REQUEST An ongoing program of product improvement may require us to change specifications without notice. WS-MS-(4, 5, 6, 7)-RFG-IR, Revised May 2015. Doc no: M0033.03 wood stone corporation 1801 w. bakerview rd.
CAUTIONS AND WARNINGS Mountain Series Installation and Operation Manual WOOD STONE MOUNTAIN SERIES GAS-FIRED OVEN OPERATING INSTRUCTIONS RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at woodstone-corp.com. For prompt responses to service/maintenance questions, call us at @ 1-800-988-8103. FOR YOUR SAFETY: Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas. Post the statement in a prominent location.
CAUTIONS AND WARNINGS Mountain Series Installation and Operation Manual A MAJOR CAUSE OF OVEN RELATED FIRES IS A FAILURE TO MAINTAIN REQUIRED CLEARANCES TO COMBUSTIBLE MATERIAL. IT IS OF UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. CAUTION: DISCONNECT POWER TO THE OVEN BEFORE SERVICING OR CLEANING. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
UNLOADING AND MOVING Mountain Series Installation and Operation Manual LIFTING THE OVEN 1. USING A CRANE The oven arrives with four lifting eyes attached. When craning a Wood Stone oven, use a spreader bar with a two-legged sling rigged on each end. The spreader bar should be of a sufficient length to keep the sling from contacting the oven. NOTE: Once lifting eyes are no longer needed, remove the lifting eyes one at a time AND BE SURE TO REPLACE THE BOLTS THAT ATTACH THE OVEN TO THE STAND. 2.
INSTALLATION CLEARANCES Mountain Series Installation and Operation Manual CLEARANCES 1. The Wood Stone gas-fired oven must have a minimum 1" clearance to combustibles from all sides, and 14" clearance to combustibles from the top (see INSTALLATION CLEARANCES section on next page). If building a facade that will contact the oven, use completely non-combustible materials*. Please note that standard Drywall (or Sheetrock) is considered a combustible. 2.
INSTALLATION CLEARANCES Mountain Series Installation and Operation Manual THE FOLLOWING CLEARANCE INFORMATION APPLIES TO ALL WOOD STONE MOUNTAIN SERIES OVENS 14" top clearance to combustible building materials. 14" Any facade materials 6" to either side of the doorway and above must be NONCOMBUSTIBLE. 1" side clearance to combustible building materials. Note: 0" side and top clearance to noncombustible materials.
FACADE DETAILS Mountain Series Installation and Operation Manual Wood Stone Mountain Series (MS-) ovens carry an ETL Sanitation listing. The oven interior only is ETL listed to NSF/ ANSI Standard 4. This means that the surfaces of the oven which are meant to be left exposed after the facade has been put in place have been evaluated from the standpoint of sanitation and food safety and found to comply with NSF/ ANSI Standard 4.
OUTDOOR INSTALLATION Mountain Series Installation and Operation Manual OUTDOOR INSTALLATIONS The Mountain Series (MS-) model ovens are ETL approved for outdoor installation. When installed outdoors, the open area beneath the oven must be enclosed, with the exception of the perforated area on the front Service Panel (or storage box) for air intake. The oven may be installed in a weatherproof enclosure.
GAS SPECIFICATIONS Mountain Series Installation and Operation Manual The Wood Stone Gas ovens are equipped with a 3/4" NPT gas connection located at the rear left of the oven. Have a licensed gas installer provide the hook-up and test all fittings and pipe connections for leaks. Use approved gas leak detectors (soap solutions or equivalent) over and around the fittings and pipe connections. DO NOT USE FLAME TO TEST FOR LEAKS! SV-1 is the gas control valve that operates the Underfloor Infrared (IR) burner.
GAS SPECIFICATIONS Mountain Series Installation and Operation Manual Hourly Natural Gas (NG) BTU/hr input rates for Wood Stone RFG-IR models Model WS-MS-4-RFG-IR-NG WS-MS-5-RFG-IR-NG WS-MS-6-RFG-IR-NG WS-MS-6-RFG-IR-NAP-NG WS-MS-7-RFG-IR-NG BTU/hr Input Rate 125,000 188,000 188,000 218,330 220,000 Note: For MS-4, 5, 7-RFG-IR-NAP-NG models there is no change in BTU/hr.
ELECTRICAL SPECIFICATIONS Mountain Series Installation and Operation Manual Incoming power should be connected to the terminal strip located in the Transformer Junction Box beneath the oven (see diagram below). The standard oven model comes configured for connection to a 120 VAC circuit. The oven can be ordered configured for connection to a 240 VAC circuit. Always refer to the equipment data plate beneath the oven to verify the proper voltage. The voltage is also specified on the transformer box cover.
VENTING Mountain Series Installation and Operation Manual The following are the manufacturer’s recommendations for venting the Wood Stone MS (Mountain Series) RFG-IR ovens. It is never appropriate to use “B vent” in any part of an exhaust system connected to a Wood Stone oven. All duct material must be manufactured to the specifications of a grease duct. Submit your venting plans to your local authorities before proceeding with your installation, as there may be additional requirements in your area.
OVEN VENTING Mountain Series Installation and Operation Manual INSTALLATION VIEWS OF A WOOD STONE HOOD Flat face hood Curved face hood Allow sufficient opening between any facade and the inside edge of the front of the hood to allow for filter removal and hood cleaning. Any front facade wall should not be built any higher than the top of the oven to allow for access to the filter.
OVEN VENTING Mountain Series Installation and Operation Manual FIRE SUPPRESSION Check with your local code officials to see if fire suppression is required in your area. If fire suppression is required, you must vent the oven using a Type 1 hood constructed and installed in accordance with NFPA 96. If fire suppression is required, Wood Stone recommends providing protection for the hood duct collar and plenum. The fusible link in the hood must be rated at 450 °F minimum.
FLUE ADAPTER Mountain Series Installation and Operation Manual MOUNTAIN SERIES OVENS: FLUE ADAPTER The flue adapter unit is designed to facilitate connection to a round duct. Use the stainless steel screws and sealant provided to attach the flue adapter to the exhaust outlet on the oven if it is not already installed. NOTE: MS-4 ovens come standard with a round 8" O.D. collar and do not require the flue adapter for a direct connection.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual VENTING DO’S AND DON’TS When installing a Wood Stone Mountain Series oven there are some basic guidelines to follow regarding oven venting that will help ensure proper operation and performance of the gas burners on the oven. These guidelines will also help prevent damage to the oven's gas and electrical components due to improper venting and installation.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Equal air pressure inside and outside of oven room Stud wall Facade surface Air intake area on removable Service Panel properly exposed Exhaust flow direction is normal Example 1 shows a proper installation. The enclosure around the oven is completely sealed so that the only air entering the space beneath the oven comes through the oven Service Panel.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Neutral room air pressure Equal air pressure inside and outside of oven room Low pressure is created by HVAC or any air moving equipment outside the oven room Exhaust flow direction is reversed Exhaust air is pulled backwards through oven burners An added vent intended to increase air supply Airflow to oven is altered as air moves from normal to low pressure Example 3 shows an incorrect installat
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual DIRECT CONNECT VENTING EXAMPLES Low pressure area Air flow Equal air pressure inside and outside of oven room Exhaust flow direction is nomal False ceiling Addition of an oven room ceiling isolates the oven from low pressure areas thus equalizing air pressure and allowing normal airflow to the oven burners.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual HOOD INSTALLATIONS In addition to the information given for installations using the direct connect venting method, the following information applies to installations where the oven is being vented using a Listed Type 1 hood. Also refer to the OVEN VENTING section earlier in this manual. PROPER MOUNTING POSITION FOR THE WOOD STONE HOOD 1. Center the hood from side to side on the oven (A).
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual HOOD INSTALLATION WITH DECORATIVE FACADE WALL/OVEN ENCLOSURE For installations where a hood is being used with a decorative facade wall or oven enclosure, it will be necessary to both seal the gap between the facade wall and the top of the oven, and the gaps at the sides of the hood between the facade wall and the front of the oven. This will prevent air from being pulled up the sides of the oven from below by the hood.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual Incorrect installation. No flashing has been installed so air being pulled up the sides of the oven from beneath. Unacceptable venting Exhaust stack Stud wall Side view of properly installed hood Hood Airflow shield Facade surface Acceptable venting An ongoing program of product improvement may require us to change specifications without notice. WS-MS-(4, 5, 6, 7)-RFG-IR, Revised May 2015. Doc no: M0033.
VENTING DO’S AND DON’TS Mountain Series Installation and Operation Manual CLEARANCES The Type 1 hood requires an 18-inch clearance to combustible construction. Clearances to limited combustibles may be reduced per NFPA 96 and/or your local codes. Approved clearance reduction methods may also be used, per NFPA 96 and/or your local codes. (These reductions are applicable to the hood and/or duct only, NOT to the oven.) Consult with your local inspector regarding approved methods.
ASSEMBLY Mountain Series Installation and Operation Manual 1. Mount the oven mantle (if provided) using the hardware provided. Please refer to the MANTLE MOUNTING section. 2. Mount the stainless steel toe kick to the front of the oven stand, angle side down using the large self tapping screws. The holes are pre-drilled in the stand. If your oven is equipped with a Service Panel extension or storage box, a toe kick is not necessary. Refer to assembly diagrams in the pages that immediately follow. 3.
MANTLE MOUNTING MANTLE MOUNTING Mountain Series Installation and Operation Manual The initial steps are the same for mounting either a stainless mantle or a bracket for a granite mantle. 1. Begin by installing the threaded studs into the clip nuts below the oven doorway (3 or 4 turns is sufficient). 2. Position the mantle (or bracket) on the oven, making sure the rear flange rests on the floor of the oven (you may need an extra pair of hands). 3.
FRONT PANEL ASSEMBLY Mountain Series Installation and Operation Manual STANDARD FRONT PANEL AND TOE KICK ASSEMBLY INSTRUCTIONS Flame Height Control Knob Controller D D B C D C B D D D D A A D A Service Panel Transformer Box Contains terminal strip for incoming power supply. NOTE: Have licensed electrician make this electrical connection. A Hex-head self-tapping screw. Used to attach Toe Kick. 5 total. B Phillips head 1/4-20 screw. Used to attach Service Panel to Controller bracket.
EXTENSION PANEL ASSEMBLY Mountain Series Installation and Operation Manual OPTIONAL LOWER EXTENSION, THROTTLE ROD AND CONTROLLER ASSEMBLY INSTRUCTIONS 1. After the oven has been leveled, remove the Extension Panel Throttle Assembly which has been attached to the inside of the stand for shipping. Position the Lower Extension Assembly onto the front of the oven. It will rest on the guides that are welded to the oven legs.
EXTENSION PANEL ASSEMBLY Mountain Series Installation and Operation Manual OPTIONAL LOWER EXTENSION, THROTTLE ROD AND CONTROLLER ASSEMBLY INSTRUCTIONS 5. Pass the Throttle Rod through the Throttle Bracket (already attached). Position the Pointer in approximately the 2 o’clock position. Slide the Clamp on the EMT over the end of the Throttle Rod/Knob assembly and attach the Throttle Rod to the EMT Throttle Rod Extension using the compression Clamp (5/16" nut).
STUCCO APPLICATION Mountain Series Installation and Operation Manual This figure depicts the application of stucco on a Wood Stone oven. Use no less than one inch of stucco coating to cover all exposed metal lathing on the oven. Maintain a minimum of 14" clearance from top and 1" from side of the appliance to all combustible surfaces. TRADITIONAL STUCCO MIX 1 part masonry cement 1 part regular cement 5 parts sand Stucco premix is available at your local lumber yard or building supply store.
CONTROLLER Mountain Series Installation and Operation Manual CONTROLLER FUNCTIONS Power indicator light Indicates the oven is turned ON. Dome Flame indicator light Indicates the pilot for the radiant flame has lit. POWER Hearth Temperature display Displays temperature of oven floor (hearth). Sensor is embedded 1" below hearth surface.
INITIAL START-UP Mountain Series Installation and Operation Manual INITIAL OVEN START-UP PROCEDURE IMPORTANT: If at any time you feel that either or both of the burners are not operating properly, turn the oven off and call for service. Before servicing, disconnect the electrical supply at the breaker and turn off the gas supply at the appliance’s individual gas shutoff valve. In the event of a power failure, no attempt should be made to operate the oven. Your oven was cured at the factory.
DAILY OPERATION Mountain Series Installation and Operation Manual DAILY OVEN OPERATION OVERVIEW THIS OVEN IS NOT FOR USE WITH SOLID FUEL DAILY OPERATION 1. Remove the Night Heat Retention Door(s). 2. Push ON/OFF button, adjust the Hearth Set Point on the Controller to the desired floor temperature. Using the Flame Height Control Knob, turn the radiant flame to its highest setting. Check your temperature after approximately one hour.
FLAME HEIGHT CONTROL Mountain Series Installation and Operation Manual DETERMINING THE APPROPRIATE FLAME HEIGHT For each specific configuration of oven there is a system that determines what the desired flame height will be. Each flame height corresponds to a saturated floor temperature. Several factors need to be accounted for in order to determine this relationship for each oven.
MAINTENANCE Mountain Series Installation and Operation Manual CLEANING THE OVEN Clean as needed—multiple times per hour depending on production. Wood Stone recommends the use of long-handled brushes for sweeping up surface debris that will accumulate on the floor of the oven during use. Use a natural fiber brush, always brushing away from the radiant burner well to the doorway where it can be easily removed with a dough cutter or spatula. For deeper cleaning, use a brass bristled brush.
PERIODIC THERMAL CLEANING Mountain Series Installation and Operation Manual ESTABLISHING A THERMAL CLEANING SCHEDULE Wood Stone ovens are typically operated at temperatures which preclude the need for cleaning of the interior walls and ceiling (the dome) of the oven. If, however, you routinely operate the oven at floor temperatures lower than 450 °F, you may notice a buildup on the interior walls and/or ceiling of the oven. If this is the case, use the following procedure to periodically clean the oven.
TROUBLESHOOTING GUIDE Mountain Series Installation and Operation Manual PROBLEM CAUSE/SOLUTION Controller will not turn on 1. Incoming power to oven turned off. Check circuit breaker for circuit supplying the oven. Check that any wall switches external to the oven that control oven power are turned on. Check that any interlocks external to the oven are turned on. 2. If Controller still does not turn on, please contact Wood Stone for assistance. Radiant flame does not light 1.
OPERATION SEQUENCE Mountain Series Installation and Operation Manual BURNER OPERATION SEQUENCE RFG-IR OVEN - TYPE 2 CONTROLLER Power on. SV-2 valve powers Igniter and opens Pilot valve to Radiant (rear) burner. Pilot lights. Pilot does not light, SV-2 times out. SV-2 senses Pilot flame – Igniter off, SV-2 opens, Burner lights, Dome Flame Indicator light comes on. Floor temperature above Hearth Set Point – No action.
120 VAC ELECTRICAL DIAGRAM Mountain Series Installation and Operation Manual RFG-IR 120 VAC MODELS WIRE DIAGRAM TYPE 2 CONTROLLER IR w/ RFG Temperature Controller Control Panel Type 2 Thermo Couple 2 5 P 8 4 6 TB1 Red Yellow red orange pink white brown yellow TB4-R TB4-Y TB3-2 TB3-5 TB4-P TB4-8 TB3-4 TB3-6 GND green TB-A L N G TB3 TB1-2 TB1-6 TB1-4 TB1-5 Red 2 6 4 4 5 Yellow Brown SV1 Infrared XFMR TB4-8 CB 4A TB4-P TB4 TB1-R TB1-Y GND 110-120 VAC 50-60Hz wired by others TB1-8 XFMR XFMR R Y
240 VAC ELECTRICAL DIAGRAM Mountain Series Installation and Operation Manual RFG-IR 240 VAC MODELS WIRE DIAGRAM IR w/ RFG EM-2V Temperature Controller Control Panel Type 2 TB1 Red Yellow 2 red 5 orange P pink 8 white 4 brown 6 yellow Thermo Couple green TB-A L N G TB4-R TB4-Y TB3-2 TB3-5 TB4-P TB4-8 TB3-4 TB3-6 GND TB3 TB1-2 TB1-6 TB1-4 TB1-5 Red 2 6 4 4 5 Yellow Brown SV1 Infrared XFMR TB4-8 Fuse F1 - 5A TB4-P TB4 TB1-R TB1-Y GND 220-240 VAC 50-60Hz wired by others TB1-8 XFMR XFMR R Y 8 8
INTERLOCK DIAGRAM Mountain Series Installation and Operation Manual INTERLOCK OF OVEN CONTROL TO AN EXHAUST FAN This connection is intended to interrupt power to the oven until the fan is turned on. Wired by others 120 VAC Oven Circuit 120 VAC Fan Circuit S1 120 VAC to Oven 120 VAC to Fan S1 is a Double Pole, Single Throw (DPST) switch provided by others. S1 is a double pole, single throw switch (provided by others) that interrupts in-coming power to both the oven and the fan.
LIMITED WARRANTY Mountain Series Installation and Operation Manual ALL WARRANTY SERVICE MUST BE PRE-APPROVED BY WOOD STONE Wood Stone warrants its equipment to the original purchaser against defects in material or manufacture for a period of one year from the original date of purchase, subject to the following exclusions and limitations. Please contact the factory first at 1.800.988.8103 or 1.360.650.1111, seven days a week. Our normal business hours are 8am to 4:30pm PST Monday–Friday.
