Manual

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10F, 15F, 10FLR & 15FLR

Service Manual

AERO-MOTIVE COMPANY

A Woodhead Industries, Inc. Subsidiary

SM111104D Page 1 of 5 ©Jul-01

IMPORTANT SAFETY INSTRUCTIONS

Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could

result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and

maintenance of this product. Keep this manual for future reference.

The following safety precautions call attention to potentially dangerous conditions.

DANGER:

Immediate hazards which WILL result in severe personal injury or death.

WARNING:

Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION:

Hazards or unsafe practices which MAY result in

minor

personal injury or product or

property damage.

NOTE: Instruct operators in the safe, proper use and maintenance. Keep this manual for future reference.

INSTALLATION

WARNING:

Failure to read, understand or follow these instructions could lead to hazards or unsafe

practices COULD result in severe personal injury or death.

CAUTION:

Instruct operators in the safe, proper use and maintenance of this product. Hazards or

unsafe practices MAY result in minor personal injury or product or property damage.

MOUNTING

Hang balancer in desired location by clevis provided

at the top. Balancer should be suspended directly

over work area using an eyebolt or similar device

with a break strength exceeding 6 times combined

weight of balancer and load it is supporting.

Balancer should be mounted in such a manner as to

minimize cable contact with cable guide. For proper

alignment, utilize three mounting holes at top of

balancer. If shackle is removed to make

connections, be sure that nut and cotter pin are

properly replaced on shackle pin.

SECONDARY SUPPORT CHAIN

WARNING:

A secondary safety cable or chain must be attached to all balancers mounted overhead to

prevent balancer from falling. Immediate hazards which WILL result in severe personal

injury or death.

A hole has been provided at side of housing to permit installation of a secondary support chain. All

balancers mounted over head should have a secondary support chain to protect personnel in case of

structure or mounting component failure. Attach one end of secondary support chain or cable to

secondary support point (shackle) on balancer. Attach the other end of secondary support chain or cable

to a support component other than that which supports the balancer. Chain or cable should be as short

as possible allowing balancer to drop no more than 6 to 12 inches if primary connection is released.

Summary of content (5 pages)

PAGE 1
0F, 15F, 10FLR & 15FLR Service Manual AERO-MOTIVE COMPANY A Woodhead Industries, Inc. Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and maintenance of this product. Keep this manual for future reference.
PAGE 2
OPERATION TOOL ATTACHMENT WARNING: Never pull cable to device to be retracted. Always lift object to hook. If the hook is accidentally released when it is extended, it will snap back. Hazards or unsafe practices which COULD result in severe personal injury or death. Balancer is furnished with a tool clip. Attach tool complete with hose or cable along fittings. To adjust length of overhang, remove all tension. Pull cable down and position hook at desired height.
PAGE 3
Then remove housing, drum nuts, and cover. Remove next retaining ring and washer. Remove mainspring cover. Carefully remove mainspring form drum. Hub may come off with shaft with spring. If so, replace hub into new spring. Be sure hub engages spring coil. Replace spring in drum making sure spring engages lip on drum. To reassemble, reverse procedure. Hub must engage the pin on the main shaft when reassembling.
PAGE 4
REPLACEMENT PARTS Reference Number 1 2 3* 4 5 6 7 8 9 10 11 12 13 * 14 15 16 17 18 19 20 21 22 23 SM1111-04D Part Number 00580P0045 0981300000 0961600000 01240P0010 M62710002 0988600000 0968100001 1409900000 0961100000 0967900000 0967200000 1361000002 0967300000 1405800002 0961800203 0961800245 1361000001 0967100000 00103P0035 00151P0085 0962100000 C01700131 00002P0114 00002P0101 00160P0078 1361300000 Qty. 2 1 1 1 2 1 1 AR 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 Description Ring; Retaining (.
PAGE 5
24 25 * 26 27 28 29 30 31 32 33 0983300000 1 0963900008 1 01146P0015 1 00580P0030 1 H05040010 1 00103P0035 5 00151P0085 5 00002P0105 2 1003100000 1 0962200000 1 OPTIONAL KITS Kit A H16510007 Kit B 0967800008 Kit C 0969900203 0969900245 0988700203 0988700245 Kit D 4963800000 Kit E 4965000001 4965000002 4965000003 4965000004 4965000005 4965000006 4965000007 4965000008 * Recommended Spare Parts Aero-Motive Company W A Woodhead Industries Inc.