Instruction Manual

ManualsBrandsWoodhead ManualsAir equipmentTorque Reel Series XX15TR

SM141001C Page 1 of 5 ©Aero-Motive Company Aug-01

Torque Reel Series

XX15T & XX15TR

Service Manual

AERO-MOTIVE COMPANY

A Woodhead Industries, Inc. Subsidiary

IMPORTANT SAFETY INSTRUCTIONS

Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could

result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and

maintenance of this product. Keep this manual for future reference.

The following safety precautions call attention to potentially dangerous conditions.

DANGER:

Immediate hazards which WILL result in severe personal injury or death.

WARNING:

Hazards or unsafe practices which COULD result in

severe

personal injury or death.

CAUTION:

Hazards or unsafe practices which MAY result in minor personal injury or product or

property damage.

NOTE: Instruct operators in the safe, proper use and maintenance. Keep this manual for future reference.

INSTALLATION

WARNING:

Failure to read, understand or follow these instructions could lead to hazards or unsafe

practices COULD result in severe personal injury or death.

CAUTION:

Instruct operators in the safe, proper use and maintenance of this product. Hazards or

unsafe practices MAY result in

minor

personal injury or product or property damage.

SWIVEL MOUNT

Hang the torque reel in the desired location by

clevis provided at top. The torque reel should be

suspended directly over the work area (see

illustration), using an eyebolt or similar device with

a break strength exceeding 6 times the combined

weight of torque reel and load it is supporting.

Torque reel should be mounted in such a manner

as to minimize cable contact with cable guide. For

proper alignment, utilize the three (3) mounting

holes at top of torque reel. If shackle is removed to

make connections, be sure that nut and cotter pin

are properly replaced on the shackle pin.

RIDGID MOUNT

Install torque reel in desired location using rigid mount housing. Use housing as a template to drill

mounting holes. Mount reel in line with cable pay out to minimize rubbing of cable against cable guide.

See illustration.

Summary of content (5 pages)

PAGE 1
Torque Reel Series XX15T & XX15TR Service Manual AERO-MOTIVE COMPANY A Woodhead Industries, Inc. Subsidiary IMPORTANT SAFETY INSTRUCTIONS Please read this manual carefully and follow its instructions. Improper use or failure to follow these instructions could result in serious injury, death or property damage. Operators should be instructed in the safe and proper use and maintenance of this product. Keep this manual for future reference.
PAGE 2
SECONDARY SUPPORT CHAIN DANGER: A secondary safety cable or chain is to be attached to all reels mounted overhead to prevent reel from falling. Immediate hazards WILL result in severe personal injury or death. A hole has been provided at the side of the housing to permit installation of a secondary support chain. All reels mounted over head should have a secondary support chain to protect personnel in case of structure or mounting component failure.
PAGE 3
SERVICE MAIN SPRING REPLACEMENT WARNING: Remove all tension before removing mainspring. Hazards or unsafe practices COULD result in severe personal injury or death. WARNING: Spring is dangerous. Before removing broken spring, weld coils together at four (4) locations or wrap securely with wire. Hazards or unsafe practices COULD result in severe personal injury or death. Remove tension by applying a wrench to the flats on mainspring shaft and hold.
PAGE 4
MAINTENANCE & INSPECTION Due to the design, this reel will require little maintenance other than a periodic check of the cable and hanger for wear. All worn parts or cable should be removed from service and/or replaced at once. REPLACEMENT PARTS Reference Number 1 2 3* 4 5 6 SM141001C Part Number 00580P0045 0981300000 0961600000 01240P0010 M62710002 0988600000 Qty. 2 1 1 1 2 1 Description Retaining Ring (.
PAGE 5
7 8 9 10 11 12 13 * Kit A Kit B Kit C 1409900000 AR 0961100000 1 0967100000 1 1361000002 1 0967300000 1 1405800002 1 0961800239 1 0961800030 0961800203 1361000001 1 0967100000 1 00103P0035 2 00151P0085 2 0962100000 1 00580P0035 1 00002P0114 1 00002P0101 2 00160P0078 1 1361300000 1 0983300000 1 0963900015 1 01146P0015 1 00058P0030 1 H05040010 1 00103P0035 5 00151P0085 5 00002P0105 2 0970100000 A/R 0973100000 A/R OPTIONAL KITS H16510007 0967800015 0969900239 Kit D Kit E 4963800000 4965000001 14 15 16 17