OPERATOR'S MANUAL (Rev.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS BW2400X, BW2400XQ BW1620X, BW1620XQ BW1620XQREV Cutting Height (Varies with tire selection) . . . . . . . . . . . . . . . . . . . . . . . 2" - 15" 2" - 15" Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240" (20’) 162" (13.5’) Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249" 171" Transport Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Video Order Form BE SAFE! BE ALERT! BE ALIVE! BE TRAINED Before Operating Mowers! Safety Training Does Make a Difference. ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices.
Also, available from the Association of Equipment Manufacturers: A large variety of training materials (ideal for groups) are available for a nominal charge from AEM.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service. Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! • If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m). • This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. 1 - SERIAL NUMBER PLATE PN 1006348 (located on split rim wheels) EXPLOSION HAZARD RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS. 1006348 WARNING FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. MAX. SPEED: 20 MPH, MAX. WEIGHT: 4000 LBS., MAX. AIR PRESSURE: 40 PSI.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) DANGER WARNING DO NOT EXCEED PTO SPEED OF 5 - PN 15922 1000 RPM PTO speeds higher than 1000 RPM can cause equipment failure and personal injury. 15922-C ROTATING BLADES AND THROWN OBJECTS OR Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be WARNING thrown by blade.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - PN 1004991 WARNING TRANSPORT LOCK AND CYLINDER REQUIREMENTS RAISED CUTTER CAN DROP AND CRUSH SINGLE-ACTING FULL EXTENSION Cutte ers must be equipped with transport lock. 28-1/4" stands.
OPERATION The designed and tested safety of this machine depends on it being operated within the limitations as explained in this manual. Be familiar with and follow all safety rules in the manual, on the cutter and on the tractor. The safe operation of this cutter is the responsibility of the operator, who must be properly trained. The operator should be familiar with the equipment and all safety practices before starting operation. Read the safety information on page 7 through page 13.
3. Attach cutter using a 1-1/8" clevis pin (1) and clip. 4. Attach safety tow chain (2) to drawbar support. Leave enough slack for turning. 1. To check for potential excessive turn angle, disconnect the driveline from tractor. 2. Start engine and turn as far right or left as possible. 5. Connect cutter driveline to tractor PTO shaft, making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove. 3. Shut engine off and try to connect CV driveline to tractor.
6. Adjust inner nuts in or out until the rear of the cutter is approximately 1/2" higher than the front. (See Attitude Rod Adjustment, page 16.) 7. Raise cutter, remove jackstands and check deck height. Tighten jam nuts against sleeve. Cutting Height (Normal Mowing) - Wings 1. Lower wings to normal mowing position. 2. Loosen the jam nut on the adjustable link (turn buckle). 3. Lengthening the link will raise the wing, shortening the link will lower the wing.
Mowing Tips TRANSPORTING WARNING Look down and to the rear and make sure area is clear before operating in reverse. Do not operate or transport on steep slopes. Do not stop, start, or change directions suddenly on slopes. Use extreme care and reduce ground speed on slopes and rough terrain. WARNING Always raise unit and install transport locks before transporting. Leak down or failure of mechanical or hydraulic system can cause equipment to drop.
Wing Lock-Up (Figure 3) 1. Remove safety pin and lock-up pin from storage position. 2. Raise wing and align wing transport lock with slotted holes in the cylinder lugs. 3. Insert lock-up pin above cylinder pin and secure with klik pin 4. Repeat steps 1 to 3 for opposite wing. 5. Relieve hydraulic pressure from wing cylinders and lower the wing against the wing transport lock. Center Section Lock-Up (Figure 3) 1. Raise cutter with hydraulic cylinder to maximum height. 2.
OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. WARNING Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Ref Description Frequency 1. Driveline U-joint 10 Hours 2. Telescoping shaft 10 Hours 3. Carrier bearing block 40 Hours 4. CV Body assembly 10 hours (10 pumps minimum) 5. Driveline shield 10 Hours 6. Splined yoke 10 Hours 7. Gearbox (above lower Daily line on dipstick) 8. Tongue pivot 9. Wheel yoke pivot 10. Splitter gearbox (bottom of side hole) 11. Tailwheel spindle 12. Turnbuckle 40 Hours 40 Hours Daily 20 Hours 40 Hours X = JACKSTAND PLACEMENT Figure 5.
Seasonal Lubrication In addition to the daily recommended lubrication, a more extensive application is recommended seasonally. 1. Fill CV double yokes with 20 pumps of grease with the joints in a straight line. 2. Articulate CV body to maximum angle several times to ensure full coverage of joints. 3. Place joints in the straight position and a add 10 additional pumps of grease to both joints. 4. Wipe telescoping drive clean of all old grease and contaminants. 5.
Blade Sharpening (Figure 7) A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation: NOTICE When sharpening blades, grind the same amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause structural cracks to cutter. 1. Sharpen both blades at the same time to maintain balance.
SHIELDING REPAIR DANGER Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. • If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m). • This shielding is designed to reduce the risk of thrown objects.
TROUBLESHOOTING PROBLEM Does not cut POSSIBLE CAUSE SOLUTION Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive not functioning (blades do not turn when PTO is running) Check drive shaft connection. Check gearbox. Gearbox malfunction Repair gearbox. Excessive clutch slippage Adjust clutch.
DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. WARNING ■ Before working underneath, read manual instructions, securely block up, and check stability.
Horizontal Shaft Seal Replacement 1. Disconnect and remove the driveline from the gearbox. 2. Remove dipstick breather assembly (30), Figure 11, and siphon gear lube from housing through this opening. 3. Remove input oil seal (6). Replace with new one. 4. Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick. WING & CENTER GEARBOX REPAIR Gearbox Cap Leak Repair (Figure 11) 1. Disconnect and remove the driveline from gearbox.
10. Press bearing (20) over input shaft (5). 11. Slide shims (7, 8 or 22, 23) over input shaft. Install cap (4 or 21). 12. Check input shaft end float by moving the input shaft (5) by hand. If end float is higher than 0.004", insert shim between housing and cap that is closest to the gear. Repeat until end float is less than 0.004". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch. 13. Check that the gear backlash is between 0.015" and 0.025" at the gear O.D.
Gearbox Installation (Figure 11) Splitter Gearbox Disassembly (Figure 12) NOTE: Gearbox is heavy: do not attempt to move without mechanical assistance. Center Shaft 1. Set gearbox on cutter and fasten with bolts and nuts. Torque bolts to 300 lbs-ft. 2. Attach crossbar (Crossbar Installation, page 31). SPLITTER GEARBOX REPAIR (Figure 12) Splitter Gearbox Removal 1. Remove plug from side of gearbox and pour out the gear oil. 2.
Side Shaft 12. Repeat steps 6 through 11 for opposite side shaft. 7. Remove seal (12, to be replaced) from the output shaft (13). Center Shaft 8. Remove 8 cap screws (3) and side shaft assembly. 13. Insert bearing cups (7) in housing and front cap (4) using a round tube of the same size diameter and a hand press. 9. Remove cotter pin (21), bearing adjustment nut (20), and gear (19). 10. Support side shaft assembly in hand press. Press shaft (13) through the cap (11) from the threaded end of the shaft.
CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side of cutter for crossbar removal. See Blocking Method page 19. NOTE: You will need to use either the puller screw (Item 6, Figure 14) or a small hydraulic jack to remove the crossbar. 2. Remove blades from crossbar as shown in Figure 13. 7. 8. 9. 10. 11. 12. 50. Blade pin Crossbar assembly Shim, 18 ga Shim, 20 ga Keyhole plate Blade lock clip 1/2 NC x 1-1/4 HHCS GR5 Figure 13. Blade Removal 3.
CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly. 2. Slide crossbar assembly (8) onto splined shaft. Install washer (68) and nut (69) and align a slot with hole in splined shaft. Torque nut to 450 lbs-ft. 3. Install cotter pin (70) through slot in nut and bend ends over. Figure 17 2.
4. Place universal cross in vise as shown in Figure 20 and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer. Service Tires Safely Used Aircraft Tires (Figure 21) WARNING Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Figure 20 U-Joint Assembly 1. Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible.
ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS CENTER SECTION ASSEMBLY Assembly of this cutter is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal cutting conditions. Install Hydraulic Hoses (Figure 22) The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 78.
Install Attitude Rods (Figure 23) 3. Tighten nuts until there is approximately 1 inch of thread exposed past the nuts. Further adjustment will be needed once cutter is attached to tractor drawbar. See Cutting Height Adjustment, page 15. Install Height Adjustment Cylinder (Figure 24) 1. Attach base end of cylinder (3) to the cylinder lugs on the rear of the deck using clevis pin (18) and two cotter pins (63). 2. Extend cylinder rod and place transport lock bracket (5) over cylinder rod clevis. 3.
Install SMV Emblem (Figure 24) 1. Attach SMV mounting bracket (8) to outside of left cylinder lug. Secure using two carriage bolts (67) and flange lock nuts (53). NOTE: Install the flat side of the nut toward the inside for solid tires and aircraft tires (shown). NOTE: Pneumatic, notat, and airplane tires are available for this cutter. See page 67 for parts list. 2. Attach SMV socket (9) to mounting bracket (8) using two carriage bolts (36) and lock nuts (35). 3.
4. 5. 6. 24. 23. 25. 26. 27. 28. 29. Pivot pin, 1-1/4 Pivot pin, 1 Attitude rod Spacer Retainer Clevis Tongue level link Tongue level bracket Tongue Parking jack (not shown) 31. 45. 50. 53. 62. 73. 75. 83. Hose holder 5/8 NC x 4-1/2 Hex head cap screw GR5 1/2 NC Flange lock nut 1/2 NC x 1-1/4 Hex head cap screw GR5 5/8 NC Lock nut 1" NC Hex nut 1/2 NC x 1-1/2 Carriage bolt Spacer, 1" x 1" Figure 26.
19. Carrier bearing shield 30. H-Frame 31. Hose holder 32. Front 2/3 of 3-joint drive 33. Telescoping drive shaft 47. 5/8 x 1 x 9/16 Sleeve 50. 1/2 NC Flange lock nut 53. 1/2 NC x 1-1/4 Hex head cap screw GR5 60. 5/8 x 1-3/4 x 14 ga Cup washer 62. 5/8 NC Lock nut 65. 3/8 Lock washer 68. 1/2 NC x 5-1/2 Hex head cap screw GR5 69. 1/2 x 5-3/4 Clevis pin 70. 3/16 x 1 Cotter pin 71. Spacer, 1/2 x 3.56 77. 5/8 NC x 2 Hex head cap screw GR5 80. 3/8 NC x 1 Hex head cap screw GR5 Figure 27.
WING ASSEMBLY 2. Place wing assembly adjacent to the center section and align hinge sections. Install Wing CAUTION Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components. 3. Insert hinge pin through the hinge sections and secure with spring pin (67) and washer (35) on both ends. 4. Repeat procedure of opposite wing. Install Wing Cylinder and Transport Lock (Figure 30) 1.
8. Insert hose (25) through hose guide on transport lock bracket and secure to elbow. 9. Repeat procedure for opposite wing. Install Wing Wheel Yoke (Figure 32) 1. Place carriage bolts (67) through holes in wing. Carriage bolts are on the outside; lock nuts on the underside. 2. Attach wing wheel yoke (6) to the wing using pivot pins (31). Make sure pin flange is on the underside of the deck. See Figure 32. 1. With a lifting device raise right wing and lock in the up position using the wing lock-up bar.
Install Wing Driveline (Figure 33) OPTIONAL EQUIPMENT Install Tandem Wheel Assembly - Center (Figure 34) 1. Slide spring wheel arm assembly (1) over right side of center wheel yoke tube and secure into position using four cap screws (22) and flanged lock nuts (23). Repeat step to install spring wheel arm assembly on left side of center wheel yoke tube. 2. Place tandem wheel bracket (16) around lower lower spring arm (13) and insert flange pin (17).
Center Section Right Wing 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Wheel yoke arm Wing wheel yoke arm, right Spring arm, wing right 1 NC x 9 Hex head cap screw GR5 Spring, 3.25 1 NC Lock nut 5/16 NC x 2-1/2 Hex head cap screw GR5 Drilled bar, 1.25 x 7.56 5/16 NC Flanged lock nut 1 NC x 13 Hex head cap screw GR5 1 x 1-7/8 x 1/4 Washer Spring, 3.25 Lower spring arm 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. Drilled bar, 1.25 x 8.85 Wheel and hub Tandem bracket Flange pin, 1.56 x 11.
Install Chain or Belt Shielding DANGER Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. • If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m). • This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from 1. 2. 3. 4. 8. 11. 16. 17. 18.
15 5 4 17 17 14 16 4-Link 16 6-Link 16 CD7544-1 14 13 (Single) 15 15 12 2 17 1 3 1. Front wing chain plate, inner 2. Front wing chain plate, center 3. Front wing chain plate, outer 14. 15. 16. 17. 4. Rear wing chain plate 12. 5/16 Chain - 6-link 13. 5/16 Chain - 4-link 1/2 NC x 1-1/2 Carriage bolt 1/2 NC Flange lock nut 3/8 NC x Carriage bolt 3/8 NC Flange lock nut Figure 36. Chain Shielding Installation - Right Wing Shown 1. 2. 3. 4. 5. 6. 14. 15.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Front right wing belt shield plate, outer Front wing belt shield plate, inner Front wing belt shield plate, center Bent link, .25 x 1.61 x 23.50 Rear right wing belt shield plate, inner Link .25 x 1.00 x 27.00 Rubber belt, .25 x 8.50 x 27.25 Rubber belt, .25 x 8.50 x 43.50 Rubber belt, .25 x 8.50x 36.05 Rubber belt, .25 x 8.88 x 54.50 Rubber belt, .25 x 3.64 x 28.00 12. 13. 14. 15.
Shredder Installation (Optional) 2. Place stationary blade mounting bracket (6) on the backside (outside) of the front left baffle. Mounting bracket leg should point to the outside. Crossbar Installation - Right Wing (Figure 41 & Figure 44) 3. Secure mounting bracket into position using four cap screws (12), eight hardened flat washes (14) and flange lock nuts (13). Figure 41. Right Crossbar and Blade Installation 1. Install wing crossbar (1) on splined shaft.
Figure 44. Shredder Kit Installation 1. Attach mounting bracket (6) to the front side of the front baffle and secure with cap screws (12), hardened flat washers (14) and lock nuts (13). Do not tighten hardware. 2. Attach stationary blade (5) to mounting bracket (6) using two cap screws (10), four hardened flat washers 915) and lock nuts (11). Blade should be angled by using the first hole on the left side and the second hole on the right side. Refer to Figure 43. 3.
5. Insert clevis pin (17) through rear wing cylinder lug on center section and lug on end of weight box. Secure with washer (10) and cotter pin (18). end tab between weight box (1) and center section lug. Use one carriage bolt (19) to attach center section, chain shield, and weight box together with nut (12). Use one carriage bolt (11) to attach weight box to chain shield (5). 6. Attach chain shield (4) to mounting plate with two carriage bolts (13) and two lock nuts (14).
DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. NOTICE ■ Gearboxes are not filled at the factory unless the unit is factory assembled.
PARTS INDEX BATWING® Rotary Cutter BW2400X, BW2400XQ BW1620X, BW1620XQ, BW1620XQREV MAIN FRAME ASSEMBLY (FRONT SECTION) ...................................................... 50-51 (REAR SECTION) ......................................................... 52-53 WING ASSEMBLY ........................................................................................................ 54-55 GEARBOX ASSEMBLY WING & CENTER ......................................................... 56-57 SPLITTER ....................
MAIN FRAME ASSEMBLY (FRONT SECTION) 50 Parts MAN0764 (11/5/2008)
MAIN FRAME ASSEMBLY (FRONT SECTION) REF PART QTY DESCRIPTION REF 1 8825KT 1 Blade kit, CCW 42 1 8820KT 1 Blade kit, CW (BW1620XQREV only) 43 2 ----- 1 Gearbox (see page 56) 44 PART QTY DESCRIPTION 300451 * 5/8 NC x 1-1/4 HHCS GR5 57817 5/8 SAE Hardened flat washer 902 * 5/8 NC x 2 HHCS GR5 3 1027297 1 Driveline complete, 1340, 1.75-20 12.6 45 10635 4 1027125 2 Attitude rod 46 1791 5/8 x 1-3/4 x 14 GA Cup washer 5 1027035 2 Front skid 47 6239 * 5/8 NC Hex lock nut .
MAIN FRAME ASSEMBLY (REAR SECTION) 52 Parts (Rev.
MAIN FRAME ASSEMBLY (REAR SECTION) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027070 1 Center wheel yoke 24 11893 1 1/2 x 1/4 Pipe reducer bushing 2 57050 1 Access hole cover 25 3 10475 1 Hydraulic cylinder 3-1/2 (see page 73) 26 34279 * 1 NC Lock nut 11920 1 x 1-7/8 x 1/4 Washer 3/4 NC x 6 HHCS GR5 1024122 1 NC x 13 HHCS GR5 4 1027125 2 Attitude rod 27 5 1004814 1 Transport lock-up 28 2377 3132 * 1 NC Hex nut 6 24098 1 1-1/4 Cylinder stroke control kit (optional) 2
WING ASSEMBLY Right Wing Shown 54 Parts MAN0764 (11/5/2008)
WING ASSEMBLY 28 REF PART QTY DESCRIPTION REF 1 8825KT 1 Blade kit, CCW (Right wing) -or- 29 1 8820KT 1 Blade kit, CW (Left wing) 30 2 ----- 1 Gearbox (see page 56) 31 3 1027120 1 Clutch shield with hinge 32 4 1027298 1 Driveline complete 2500, 59.5 x 85.2 33 5 52234 1 Hydraulic cylinder 3-1/2 x 16 34 PART QTY DESCRIPTION 52329 1 1 x 8.
WING & CENTER GEARBOX ASSEMBLY ** 56 Parts MAN0764 (11/5/2008)
WING & CENTER GEARBOX ASSEMBLY 540 RPM REF QTY Left Wing 1000 RPM Center Right Wing Left Wing Center Right Wing DESCRIPTION A 1 1029693 1018345 1029692 1029693 *1029694 2 18 21542 21542 21542 21542 21542 1029692 Complete gearbox 3 12 307201 307201 307201 307201 307201 4 1 1019614 1019614 1019614 1019614 1019614 1019614 Input cap 5 1 1019577 1019577 1019577 1019577 1019577 1019577 Input shaft 6 1 1019589 1019589 1019589 1019589 1019589 1019589 Input sea
SPLITTER GEARBOX ASSEMBLY REF 1 PART 540 RPM 1029698 PART QTY 1000 RPM 1029699 - DESCRIPTION Complete splitter gearbox 2 21542 21542 24 10 mm Lock washer 3 307201 307201 24 M10-1.5 x 30 HHCS 4 1019613 1019613 1 Input cap 5 1019575 1019575 1 Input shaft 6 1019589 1019589 2 Input oil seal 7 1019587 1019587 6 Bearing assembly (cup and cone) 8 1019592 1019592 A/S Gasket .15 mm 9 1019593 1019593 A/S Gasket .25 mm 10 1019594 1019594 A/S Gasket .
CENTER DECK DRIVE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1027299 1 Complete center drive assembly 11 1016491 1 Clutch drive plate 1 1019107 1 Yoke, 1-3/4, 20 spline 12 1016494 1 Thrust plate 2 38352 2 Cross & bearing kit 13 1016492 1 Belleville spring 3 38353 1 Inboard yoke 14 1016493 1 Backup plate 4 1005521 1 Grease fitting 15 57261 6 5 1016484 1 Friction clutch 2400 1-3/4, 20 spline M12 x 1.
FRONT 3-JOINT DRIVE ASSEMBLY (EQUAL ANGLE) REF PART QTY A 1003480 1 A 57282 1 DESCRIPTION REF PART QTY DESCRIPTION Complete front drive 1000 RPM (21 spline) -or- 9 40728 1 Inner shield 10 40766 2 Bearing ring SC25 11 40777 2 Anti-rotation chain Complete front drive 540 RPM (6 spline) 12 40778 2 Screw 13 18864 1 Danger decal, rotating driveline 14 33347 1 Danger decal, shield missing 15 19811 1 1/2 x 2 HHCS GR8 16 765 1 1/2 NC Lock nut 17 40758 1 Lock colla
REAR 3-JOINT DRIVE ASSEMBLY (EQUAL ANGLE) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019121 1 Complete rear drive assembly 9 40777 2 Anti-rotation chain 1 1004957 1 Yoke, 1-3/4, 20 spline 10 40767 1 Support bearing 2 40566 1 Cross and bearing 11 18864 1 Decal, danger rotating driveline 3 1019124 1 Inboard yoke 12 33347 1 Decal, danger guard missing 4 1029925 1 Inner profile 13 1029927 1 Inner guard half 5 40765 1 Spring pin 10 x 90 14 1029926
TYPE A - 540 RPM FRONT CV DRIVE REF PART QTY A 1 2 3 4 5 1021103 19851 58774 58759 58760 1021313 1 1 1 2 1 1 6 7 1009065 18864 † 2 1 8 9 1021314 1021315 1 1 DESCRIPTION Complete CV drive (540 RPM) Slide lock repair kit Yoke QD CV 1.375 - 6 (540 RPM) CV U-Joint repair kit Cat 6 55E CV Body with fitting Yoke and shaft CV splined 25.
TYPE B - 540 RPM FRONT CV DRIVE REF PART QTY A 1 2 3 4 5 1021103 19851 1033103 1033107 1033106 1033113 1 1 1 2 1 1 6 7 1009065 18864 † 2 1 8 9 1021314 1021315 1 1 DESCRIPTION Complete CV drive (540 RPM) Slide lock repair kit Yoke QD CV 1.375 - 6 (540 RPM) CV U-Joint repair kit Cat 6 55E CV Body with fitting Yoke and shaft CV splined 25.
TYPE A - 1000 RPM FRONT CV DRIVE 1000 RPM 1-3/8 21-Splined REF A 1 2 3 4 5 6 7 PART QTY 1021104 19851 58770 58759 58760 1021317 1009065 18864 † 1 1 1 2 1 1 2 1 8 1021318 9 1021319 10 33347 † 1 1 1 11 1021320 1 12 58765 13 1023058 14 6239 * 15 34473 * 1 1 1 1 † HHCS * DESCRIPTION Complete CV drive assembly Slide lock repair kit Yoke QD CV 1.375 - 21 CV U-Joint repair kit, cat 6 55E CV Body with fitting Yoke and shaft - CV splined 26.
TYPE B - 1000 RPM FRONT CV DRIVE 1000 RPM 1-3/8 21-Splined REF A 1 2 3 4 5 6 7 PART QTY 1021104 19851 1033104 1033107 1033106 1033111 1009065 18864 † 1 1 1 2 1 1 2 1 8 1021318 9 1021319 10 33347 † 1 1 1 11 1021320 1 12 58765 13 1023058 14 6239 * 15 34473 * 1 1 1 1 † HHCS * DESCRIPTION Complete CV drive assembly Slide lock repair kit Yoke QD CV 1.375 - 21 CV U-Joint repair kit, cat 6 55E CV Body with fitting Yoke and shaft - CV splined 26.
WING DRIVE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1019109 1 Friction clutch 2500 1-3/4, 20 spline (includes items 18 through 29) 1 1027298 -- Complete wing drive assembly 17 2 1004957 1 Yoke, 1-3/4, 20 spline (includes items 30, 31) 18 57441 1 Flange yoke 3 40566 2 Cross & bearing kit 19 57432 4 Friction disc 4 40750 1 Inboard yoke 20 5 40765 2 Spring pin 10 x 90 1016490 1 Hub, 1-3/4, 20 spline (includes item 21) 1016498 1 Lock assembly 6 1029842 1 Inner profi
5-BOLT WHEEL & TIRE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1017050 1 Heavy hub assembly (includes items 1 through 15) 16 1028820F 1 24 x 7.25 x 12 Aircraft tire, rim & hardware, foam filled - 5 bolt 2 1017034 1 Heavy wheel hub with cups (includes items 6,7,14) 16 1017030 1 29 x 9 x 15 Aircraft tire, rim & hardware - 5 bolt 3 1017033 1 Axle 17 1028821 1 4 1017027 1 Seal 12.
RUBBER SHIELDING - CENTER SECTION (STANDARD ON BW2400 MODELS) REF PART QTY DESCRIPTION 1 1027164 1 Front center belt shield plate 2 1027166 1 Front right belt shield plate 3 1027167 1 Front left belt shield plate 4 1027176 4 Bent link .25 x 1.61 x 12.00 5 1027284 2 Rubber shield .25 x 8.50 x 44.74 6 1027289 2 Rubber shield .25 x 8.88 x 32.50 14 6697 * 3/8 NC x 1 Carriage bolt GR5 15 14350 * 3/8 NC Flanged lock nut * Standard hardware, obtain locally 68 Parts (Rev.
RUBBER SHIELDING - WING (STANDARD ON BW2400 MODELS) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027168 1 Front right wing belt shield plate, outer -or- 8 1027286 1 Rubber shield .25 x 8.50 x 43.50 9 1027287 1 Rubber shield .25 x 8.50 x 36.05 1 1027169 1 Front left wing belt shield plate, outer 10 1027288 1 Rubber shield .25 x 8.88 x 54.50 2 1027171 1 Front wing belt shield plate, inner 11 1027290 1 Rubber shield .25 x 3.64 x 28.
CHAIN SHIELDING - CENTER SECTION (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODELS) (DOUBLE ROW OPTIONAL ON BW1620 & BW2400 MODELS) SINGLE ROW REF PART QTY DOUBLE ROW DESCRIPTION REF PART QTY DESCRIPTION 1 1027131 1 Front center chain plate 1 1029881 1 Front center chain plate 2 1027132 1 Front right chain plate 2 1029882 1 Front right chain plate 3 1027133 1 Front left chain plate 3 1029883 1 Front left chain plate 4 1027141 2 Rear chain plate 4 1029888 2
CHAIN SHIELDING - WING (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODELS) (DOUBLE ROW OPTIONAL ON BW1620 & BW2400 MODELS) SINGLE ROW REF PART DOUBLE ROW QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1027134 1 Front wing chain plate, inner 1 1029885 1 Front wing chain plate, inner 2 1027140 1 Front wing chain plate, center 2 1029884 1 Front wing chain plate, center 3 1027136 1 Front right wing chain plate, outer -or- 3 1029886 1 Front right wing chain
TANDEM AXLE WHEEL YOKE (OPTIONAL) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1024109 2 Wheel yoke arm, spring 12 2 1027080 1 Wheel yoke arm, spring right (for right wing) -or- 13 1023170 2 Lower spring arm, tandem 14 1017149 2 Bar drilled. 1.25 x 8.
HYDRAULIC CYLINDERS 3-1/2 x 8 3-1/2 x 16 REF PART PART 1 2 2A 2B 2C 2D 2E 2F 2G 3 4 5 6 7 8 9 10 11 12 13 10475 23540 † † † † † † † N/S N/S N/S N/S * N/S N/S N/S N/S N/S * 52234 23540 † † † † † † † N/S N/S N/S N/S * N/S N/S N/S N/S N/S * † * N/S MAN0764 (11/5/2008) QTY 1 1 1 1 2 2 2 1 1 1 1 4 3 1 2 8 1 1 1 DESCRIPTION Complete cylinder Seal repair kit (includes items 2A - 2G) Wiper seal Rod seal Rod O-ring Cap seal Cap O-ring Piston seal Piston O-ring Cylinder housing - rod end Piston Jam nut Cyl
HYDRAULIC CYLINDER STROKE CONTROL KIT REF PART QTY DESCRIPTION 1 24098 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) 2 –––– 2 1-1/2" Segment 3 –––– 1 1-1/4" Segment 4 –––– 1 1" Segment 5 –––– 1 3/4" Segment CROSSBAR PULLER (OPTIONAL) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 8811 1 Crossbar puller, complete 5 24876 1 Crossbar puller tube assembly 1 19914 2 Crossbar puller clevis 6 24881 1 Crossbar puller screw assembly 4 5/8
SHREDDER KIT (OPTIONAL) REF PART QTY DESCRIPTION REF PART QTY 39127 39128 DESCRIPTION A 1 1027151 1027152 1 3 BW2400 Shredder kit, complete Crossbar 8 9 2 3 39002KT 39003KT 2 4 Blade, .5 x 4 x 22.5 CW formed Blade, .5 x 4 x 22.5 CCW formed 10 11 4 5 1017128KT 39089 6 3 Blade, .5 x 4 x 22.5 flat Blade, .38 x 4 x 11.
BW1620X / BW1620XQ / BW1620XQREV COUNTERWEIGHT BOX ASSEMBLY REF 1 PART 1027190 QTY 1 DESCRIPTION REF PART QTY DESCRIPTION Weight box 1300 lbs 6 1029894 2 Bracket, Double chain weight box 5498 4 5/16 Chain - 6 link -or- 2 1027123 1 Hinge pin, 1 x 98 7 3 1027198 1 Skid shoe, weight box 7 1016953 4 5/16 Chain - 11 link Rear chain shield bracket, left weight box (shown) -or- 8 4069 4 5/16 Chain - 4 link -or- 8 5496 4 5/16 Chain - 7 link 9 66016 4 4 1027197 1027196 1 1
WINCH KIT (OPTIONAL) DESCRIPTION Winch Kit Operation REF PART QTY A 1019456 - Winch kit, complete 1 52478 4 Idler bracket 2 6696 2 Chain idler casting 2. Unwind cable and remove roller (2). 3 409 2 Clevis pin, 1/2 x 2 4 22411 2 Klik pin, 3/16 x 1 3. Place cable around roller (2) and reinstall using pin (3) and klik pin (4).
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE .......
INDEX Warranty Product 88 Replacement Parts A ADJUSTMENTS Attitude Rod 16 Cutting Height 15 Slip Clutch 22 ASSEMBLY Dealer Set-Up Instructions 33 Center Section 33 Wing Section 38 Gearboxes, Initial Oil Fill 40 Optional Equipment 40 BW1620X Counterweight 46 Chain or Belt Shielding 42 Tandem Wheel Assemblies 40 Winch Kit 44 D DEALER CHECK LISTS Delivery (Dealer’s Responsibility) 48 Pre-Delivery (Dealer’s Responsibility) 48 DEALER SERVICE Crossbar Installation 31 Removal 30 Gearbox Repair 25 Horizontal Shaf
WARRANTY All Models Except Mow’n MachineTM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.
WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.