ROTARY CUTTER BB600X BB720X BB840X BB840XP (Rev.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 3-Point Hitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category I / II Cutting Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" - 12" Blade Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Blades . . . . . . . . . . . . . . . . . . . . . . . .
Safety Video Order Form BE SAFE! BE ALERT! BE ALIVE! BE TRAINED Before Operating Mowers! Safety Training Does Make a Difference. ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices.
Also, available from the Association of Equipment Manufacturers: A large variety of training materials (ideal for groups) are available for a nominal charge from AEM.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Inspect chain, rubber, or steel band shielding before each use. Replace if damaged. Make sure shields and guards are properly installed and in good condition. Replace if damaged. Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard. Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! imum transport speed. Doing so could result in: • Loss of control of the implement and tractor • Reduced or no ability to stop during braking • Implement tire failure • Damage to the implement or its components. Make certain all movement of equipment components has stopped before approaching for service. Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A. 1 - SERIAL NUMBER PLATE 12 - PN 57123 RED REFLECTOR 9" 8 - PN1006682 DANGER DANGER ROTATING BLADES AND THROWN OBJECTS ROTATING DRIVELINE Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! PN1006348 (See Figure 16) WARNING EXPLOSION HAZARD WARNING 1006348 3 - PN1006681 RELEASE ALL AIR PRESSURE BEFORE LOOSENING BOLTS. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. MAX. SPEED: 20 MPH, MAX. WEIGHT: 4000 LBS., MAX. AIR PRESSURE: 40 PSI. CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine.
SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 6 - PN 19924 (PULL-TYPE ONLY) WARNING HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH. n Check for leaks with cardboard; never use hand. n Before loosening fittings: lower load, release pressure, and be sure oil is cool. 19924-B n Consult physician immediately if skin penetration occurs.
OPERATION The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety practices before starting operation. Read the safety rules and safety decals on page 7 to page 12. Be sure to complete the Pre-Operation check list on 19 before operating this Cutter. This medium-duty cutter is designed for grass and weed mowing and shredding.
8. Raise cutter to transport position and adjust tractor top link until cutter is level in this position. CD7331-1 1. Tractor top link 2. Cutter top link attachment point 5. Hitch pin Figure 2. Cutter to Tractor Connection QUICK HITCH SET-UP AND TOP LINK ADJUSTMENT NOTICE ■ Avoid contact with driveline when raising cut- ter. ■ Make sure driveline will not bottom out at the shortest length and that it has at least 1/3 overlap at the longest length.
Shortening Driveline 5. Cut the shield to the overall dimension. NOTICE ■ If attaching with quick hitch, the distance between the tractor PTO and gearbox input shaft will increase. Please follow the steps as you would for a 3-point hitch to insure proper engagement. 1. Move cutter up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft. 2. Separate driveline into two halves and connect them to the tractor PTO and gearbox. 3.
DRIVELINE INTERFERENCE CHECK 1. Check for clearance between driveline and cutter deck. 2. Slowly lift cutter and observe driveline. If clearance between driveline and cutter deck is less than 1 inch, shorten top link or limit upper travel of lower hitch arms. Refer to tractor operator's manual for instructions. CUTTING HEIGHT ADJUSTMENT (MOUNTED CUTTER) WARNING Before working underneath, disconnect driveline, raise cutter, lock in transport position, and block cutter securely.
To Remove: Hydraulic Connection Hold driveline into position, pull locking collar back, and slide driveline off tractor PTO shaft. 1. Inspect hydraulic hoses to ensure they are in good condition. 2. Clean the fittings before connecting them to the tractor hydraulic ports. 3. Attach the hydraulic hose from the cutter to the tractor. 4. Route the hose through the hose holder on Hframe and be sure the hose can slide freely in the holder.
DRIVELINE ADJUSTMENT BB840XP (PULL-TYPE) With the cutting height established, adjust the driveline carrier bearings in the H-frames so that the front driveline is parallel to the ground with cutter in cutting position. TRANSPORTING BB840XP (PULL-TYPE) Gearbox protection is provided by a slip clutch with replacement fiber disc. The slip clutch is designed to slip when excessive torsional loads occur. 3. Move slowly into material.
PRE-OPERATION CHECK LIST (OWNER'S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions on page 7 through page 12. ___ Check that equipment is properly and securely attached to tractor. ___ Make sure driveline spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove. ___ Set tractor PTO at 540 rpm. ___ Lubricate all grease fitting locations. Make sure PTO shaft slip joint is lubricated.
OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual. WARNING Keep all persons away from operator control area while performing adjustments, service, or maintenance. CAUTION If you do not understand any part of this manual and need assistance, see your dealer.
1. Front U-joint (Mounted)- - - - 8 hrs. 2. Slip joint (apply grease to square shaft) - - - - - - - - - 8 hrs. 3. Rear U-joint (Mounted) - - - - 8 hrs. 4. Gearbox - - - - - - - - - - - - - - - Daily 5. Tailwheel pivot tube - - - - - - 8 hrs. 6. Tailwheel (Mounted) - - - - - - 8 hrs. 6. Tailwheel (Pull-type) - - - - - 10 hrs. 8. Carrier bearing (Pull-type) - 10 hrs. 9. Slip joint (Pull-type) - - - - - 10 hrs. 10. Center U-joint (Pull-type) - 10 hrs. 11. Plastic shield bearings - - - 10 hrs. Figure 11.
3. Align crossbar assembly (3) with blade access hole in cutter frame. Apply a liberal coating of Never Seez® or equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. SLIP CLUTCH ADJUSTMENT 4. Insert blade pin (1) through blade. Push blade pin through crossbar. The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction. 5. Install shims (4 & 5) over blade pin.
compressed to a height of 1-7/16", not including washer (9). The minimum spring height is 1.36". See Figure 15. 5. If clutch does not slip freely, disassemble and clean the flange yoke (1), clutch hub (3), drive plate (4), drive plate (5), and thrust plate faces (6). 6. Reassemble clutch. 8. If a clutch continues to slip when the springs are compressed to 1.36", check friction discs (2) for excessive wear. Discs are 1/8" when new. Replace discs after 1/16" wear. 7.
SHIELDING REPAIR DANGER Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property. • If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m). • This shielding is designed to reduce the risk of thrown objects.
Periodically or Before Extended Storage ● Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● ● Remove the remainder using a low-pressure water spray. ● 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. ● 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. ● (Rev. 10/31/2008) MAN0654 (Rev. 10/19/2007) 3.
TROUBLESHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lower in center of swath than at edge Height of cutter lower at rear or front Adjust cutter height and attitude so that cutter rear and front are within 1/2" of same height. See Cutting Height Adjustment (Mounted Cutter), page 16. Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.
NOTES MAN0654 (Rev.
DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. WARNING Before working underneath, read manual instructions, securely block up, and check stability.
Vertical Shaft Repair 5. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug. Refer to Figure 18. 1. Disconnect and remove the rear driveline from the gearbox. 2. Remove vent plug (24) and siphon gear lube from housing through this opening. 3. Remove crossbar (see Crossbar Removal, page 31). 4. Remove protective seal (8) and vertical shaft seal (18). Replace seal (18) with new seal (see Seal Replacement, page 28). 6. Remove and replace any seal damaged in installation.
GEARBOX REPAIR Remove Gearbox from Cutter Refer to Figure 18. 1. Disconnect and remove the rear driveline from the gearbox. 2. Remove breather level plug (24) and siphon gear lube from housing through this opening. 3. Remove 9 ga. wire and nut from vertical shaft and remove crossbar (see Crossbar Removal, page 31). 4. Remove the six bolts that attach gearbox to cutter and remove gearbox. Disassemble Gearbox Refer to Figure 18. 1. Remove plug from side of gearbox and pour out gear oil. 2.
13. Slide shim (13) over input shaft (3) and secure with snap ring (10). 14. Check input shaft end float by moving the input shaft (3) by hand. If end float is higher than 0.012", insert shim between input shaft (3) and rear bearing (7). Repeat until end float is less than 0.012". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch. 15. Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash. 16.
CROSSBAR INSTALLATION UNIVERSAL JOINT REPAIR Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox, vertical shaft, and crossbar as shown in Figure 20. 1. 2. 3. 4. Yoke Bearing cup Retaining ring Bearing cross Figure 22. U-Joint Exploded View U-Joint Disassembly Figure 20 1. Remove external snap rings from yokes in four locations as shown in Figure 23. Refer to Figure 21. 8. Install crossbar (2) on splined shaft.
3. Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke. Repeat Step 2 & 3 for opposite cup. pressure with vise, squeezing in as far as possible. Tapping the yoke will help. 2. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 27. Install snap ring and repeat on opposite cup. 3. Repeat Step 1 & Step 2 to install remaining cups in remaining yoke. 4.
increase in air pressure and result in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and an extension hose long enough to allow you to stand to the side — not in front of or over the tire assembly. Use a safety cage if available. Check wheels for low pressure, cuts, bubbles, damaged rims, or missing lug bolts and nuts. Never remove split rim assembly hardware (A) with the tire inflated. A DECAL PN 1006348 Figure 28.
ASSEMBLY DEALER SET-UP INSTRUCTIONS • This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m). Assembly of this cutter is the responsibility of the Woods dealer. If should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.
Disassemble Shipping Unit Refer to Figure 29. 1. Position cutter flat and place a block underneath the rear of the cutter to raise it off the ground. 2. Remove all parts that are wired or strapped to cutter. Remove parts from manual tube and hardware that is securing tailwheel bracket (6) and brace arms (8) to cutter. ASSEMBLE MOUNTED CUTTER Install Tailwheel 1. Attach tailwheel bracket (6) to cutter at the tailwheel pivot holes (5B) using cap screw (13) and flange lock nut (14) previously removed. 2.
Install Slip Clutch Driveline escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m). The optional chain shielding assemblies are ready for installation when you receive them. 1. Refer to Front & Rear Chain Shielding, page 58 and attach as shown by inserting the bolts from inside the cutter frame out through the shielding. 1. 12 mm x 1.5P x 65 mm Cap screw GR8.8 2. 12 mm x 1.5P Hex lock nut 3. Clutch shield 5. M8 x 1.
ASSEMBLE BB840XP (PULL-TYPE) Install Tailwheel Yoke Refer to Figure 34. 1. Position pull-type wheel yoke (1) behind cutter with cylinder lugs offset to the right. 2. Attach wheel yoke brackets to rear deck lugs using two clevis pins, secure with cotter pins. 3. Attach wheel and hub using 1/2" x 3" bolts and 1/2" nuts. Install Attitude Rod 1. Place attitude rod into pivot block in wheel yoke. The rod is a very tight fit; use care to prevent thread damage. 2.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Rear wheel yoke Attitude rod 1.00 x 2.26 Clevis pin 1.00 x 2.72 Pin Tire & hub 1/4 x 1-1/2 Cotter pin 1 Sch 40 x 3.75 Pipe 1 SAE Flat washer 1 NC Hex nut ZP 1/2 NC x 3 HHCS GR5 ZP 1/2 NC Flange lock nut 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 1.00 x 4.08 Pin Ratchet 3-1/2 x 8 Hydraulic cylinder Reducer, 1-1/2 x 1/4 Elbow, with restricter Hose Transport lock-up Stroke control kit Manual tube SMV mounting bracket 5/16 NC x 1-1/4 HHCS GR5 23. 24. 25. 26. 27. 28. 29.
Install Tongue 1. Align tongue (1) with top holes on the inside of mast plates. 2. Assemble 3/4 x 2-1/2 bolt (4), 3/4 washer (2), 3/4 x 1-1/8 x 5/8 bushing (18), washer (3) and nut (19). As shown in Figure 35. 3. Attach attitude rod (27) to tongue as shown in Figure 35. Secure with clevis pin (9) and cotter pin (20). 4. Attach H-frame (5) to front of tongue (1) as shown, secure with clevis pin (7) and cotter pin (8). 5. Raise front of cutter and install parking jack (28) to support tongue. 6.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Rear drive half Front drive half 3-Joint drive bearing 1/2 x 5-3/4 Clevis pin 3/16 x 1-1/2 Cotter pin Drive shaft shield 3/8 NC x 1 GR5 Cap screw 3/8 Lock washer 1/2 NC x 5-1/2 GR5 Cap screw 1/2 x 3-9/16 Spacer 1/2 Lock washer 1/2 Hex nut Clutch shield 5/16 Flat washer 8 x 1.25P x 20 mm Cap screw 5/16 Lock washer 12 x 1.5P x 65 mm Cap screw 12 mm Hex lock nut H-Frame assembly Figure 36.
2. 3. 4. 5. 6. 7. 8. 9. 10. Check chain bracket 3/8 Chain, 32-link 3/4 NC x 6 Cap screw GR5 3/4 NC Lock nut 5/8 NC x 2-1/4 Cap screw GR5 5/8 Flat washer 5/8 NC Hex nut Mast Plate Tractor top link bracket Figure 38. Optional Check Chain Assembly INSTALL CHECK CHAIN (OPTIONAL) 1. Remove the rear baffle and hardware. Check chains are used to carry the front of cutter at a set height. See Figure 38. 2. Replace the two 3/8" carriage bolts that were removed from each side of the rear frame.
NOTES MAN0654 (Rev.
DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) DELIVERY CHECK (DEALER’S RESPONSIBILITY) NOTICE ■ Gearbox was not filled at the factory. It must be serviced before operating cutter. (See Fill Gearbox, page 37). Failure to service will result in damage to gearbox. Inspect cutter thoroughly after assembly to make sure it is set up properly before delivering it to the customer. The following check list is a reminder of points to inspect.
PARTS INDEX BRUSHBULL Rotary Cutters BB600X BB840X BB720X BB840XP TM BB600X, BB720X, BB840X, BB840XP ASSEMBLY . . . . . . . . . . . 46 - 47 GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49 BB600X & BB720X SLIP CLUTCH DRIVE ASSEMBLY . . . . . . . . . . . . 50 BB840X SLIP CLUTCH DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 51 BB840XP FRONT DRIVE ASSEMBLY (S/N 1127328 & Below) . . . . . . 52 BB840XP REAR DRIVE ASSEMBLY (S/N 1127328 & Below) . . . . . . .
BB600X, BB720X, & BB840X ASSEMBLY 46 Parts MAN0654 (Rev.
BB600X, BB720X, & BB840X PARTS LIST REF PART QTY 1 3 3 3 4 5 6 6 6 7 7 7 8 9 10 11 11 11 12 13 14 15 16 17 ——— 57122 57046 57084 57050 1024148 57118 57048 57078 57119 57049 57079 57134 57130 57133 1028795 1028796 1028797 57095 66661 57096 12889 12881 ——— 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 1 2 1 1 1 18 15574 19 15575 20 15573 21 15087 22 1386 23 4119 * 24 855 * 25 34279 * 26 4674 27 2370 28 12577 29 15580 30 6697 * 31 14350 * 32 23638 * 33 692 * 34 19025 * 35 67222 36 986 * 37 5621 * 38 854 * 39 119
GEARBOX ASSEMBLY 48 Parts MAN0654 (Rev.
GEARBOX ASSEMBLY PARTS LIST REF QTY DESCRIPTION REF 58804 1 Gearbox, Repair assembly (BB600X) 11 57321 1 Snap ring 50 UNI7435 58805 1 Gearbox, Repair assembly (BB720X) 12 57471 1 Shim 45.3 x 2.5 (57471 Kit) Gearbox, Repair assembly (BB840X) 13 57471 2 Shim 70.3 x 84.7 (57471 Kit) PART 58806 PART QTY DESCRIPTION 1 57314 1 Gear crown Z22 M7 (BB600X) 14 39261 1 Nut M30 x 1.5 (BB600X) 1 57315 1 Gear crown Z25 M6.5 (BB720X) 14 57329 1 Nut M40 x 1.
BB600X & BB720X SLIP CLUTCH DRIVE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 57413 1 Complete 540 Drive assembly 24 57268 1 Outer guard half 1 40574 1 Yoke, 1-3/8 Spline ASGE 25 57269 1 Inner guard half 2 110 2 Cross and bearing 26 57414 1 Shaft asy, male (complete/guard) 3 40764 2 Spring pin 10 X 80 27 ----- 1 4 40575 1 Inboard yoke Shaft asy, female (complete w/guard) (NSS) 5 40587 1 Inner profile 31 57438 1 Flange yoke 6 40593 1 Outer
BB840X SLIP CLUTCH DRIVE ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 57417 1 Complete 540 Drive assembly 24 40590 1 Outer guard half 1 40574 1 Yoke 1-3/8 - 6 spline 25 57267 1 Inner guard half 2 110 2 Cross & bearing kit 26 57410 1 Shaft asy, male (complete w\guard) 3 40764 2 Spring pin 10 x 80 27 ----- 1 4 40575 1 Inboard yoke Shaft asy, female (complete w/guard) (NSS) 5 40587 1 Inner profile 31 57438 1 Flange yoke 6 40593 1 Outer profil
BB840XP (PULL-TYPE) FRONT DRIVE ASSEMBLY S/N 1127328 & BELOW REF PART QTY DESCRIPTION 57429 1 Complete 540 rpm Front drive assembly 1 40563 1 Yoke 1-3/8 - 6 spline (540 rpm) 2 40566 2 Cross & Bearing 3 40751 2 Inboard yoke 4 40753 1 Outer profile 5 40765 2 Spring pin 10 x 90 6 46624 1 Yoke 1-3/8 - 6 spline I.C.
BB840XP (PULL-TYPE) REAR DRIVE ASSEMBLY S/N 1127328 & BELOW REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION ----- 1 Complete rear drive assembly 21 57276 1 Inner guard half 1 57421 1 Friction clutch 22 57278 1 Male drive half, complete 2 40566 1 Cross & Bearing 23 57279 1 Female drive half, complete 3 40765 1 Spring pin 10 x 90 31 57441 1 Flange yoke 4 40750 1 Inboard yoke 32 57432 2 Friction disc (pkg of 2) 5 40752 1 Inner profile 33 57442 1 Hub 1-3/
BB840XP (PULL-TYPE) FRONT DRIVE ASSEMBLY S/N 1127329 & ABOVE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 40599 1 Complete drive assembly 7 40590 1 2 40574 1 Yoke, 1-3/8 - 6SP (complete with lock collar) Guard, outer half, also includes items 9, 10 and 11 (cut to length) 8 40591 1 Guard, inner half, also includes items 9, 10 and 11 (cut to length) 3 110 2 Cross and bearing kit 4 40576 2 Inboard yoke 9 40766 2 Bearing ring (package of 2) Spring pin 10 mm x 80 mm (p
BB840XP (PULL-TYPE) REAR DRIVE ASSEMBLY S/N 1127329 & ABOVE REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION A 1019870 1 Complete 540 Drive assembly 18 40779 1 Grease fitting 2 110 2 Cross and bearing 24 1019857 1 Outer guard half 3 40764 2 Spring pin 10 X 80 25 1019858 1 Inner guard half 4 1019859 1 Inboard yoke 31 57438 1 Flange yoke 6 40593 1 Outer profile & sleeve 32 57432 2 Friction disc 7 40576 1 Inboard yoke 33 57440 1 Hub, 1-3/4" 20-spline 8
BB840XP (PULL-TYPE) REAR TAILWHEEL YOKE ASSEMBLY REF PART 1 1023152 2 1003491 3 46605 4 1631 5 -------- 6 1285 * QTY DESCRIPTION 1 Rear yoke REF PART QTY DESCRIPTION 18 1004814 1 Transport lock-up 24098 1 Stroke control kit 2 Clevis pin 1.00 x 2.26 20 1003828 1 Manual tube 1 Headless pin 1.00 x 2.
BB840XP (PULL-TYPE) TONGUE ASSEMBLY REF 1 PART QTY DESCRIPTION REF 1 Tongue assembly 17 1257 * 4 Washer 3/4 flat ZP 18 3 8424 3 Washer 3/4 ID 2 OD 3/8 thick 4 30068 3 3/4 NC x 2-1/2 HHCS GR5 5 7668 1 H-Frame assembly 21 6 44637 1 Drive shaft shield 7 8317 1 Clevis pin 5/8 x 5-21/32 8 1266 * 3 2 1023144 PART QTY 838 * DESCRIPTION 2 3/8 Standard lock washer 10083 2 Bushing 3/4 x 1-1/8 x 5/8 HT 19 2371 3 Lock nut 3/4 NC 20 1285 * 1 1/4 x 1-1/2 Cotter pin
FRONT & REAR CHAIN SHIELDING (OPTIONAL) REF QTY BB600X BB720X BB840X 1 1 57143 57090 1023048 Right front chain plate 2 1 57144 57091 1023047 Left front chain plate 3 2 1003645 1007850 1007851 .243 Dia bent pin (front) 5496 5496 5496 5/16–7 Link chain (front) 4 DESCRIPTION 6 1 57142 57088 57125 Right rear chain plate 7 1 57141 57089 57149 Left rear chain plate 8 2 57138 57085 57146 .
RUBBER SHIELDING (STANDARD) REF PART QTY DESCRIPTION A 1013208 1 Rubber shield kit 5 foot BB600X (includes items 1-4) A 1013209 1 Rubber shield kit 6 foot BB720X (includes items 1-4) A 1023042 1 Rubber shield kit 7 foot BB840X (includes items 1-4) 1 1004129 2 Rubber deflector 31.25 BB600X 1 1004130 2 Rubber deflector 37.25 BB720X 1 1024119 2 Rubber deflector 43.25 BB840X 2 1013214 2 Link, .25 x 1.00 x 28.75 BB600X 2 1013215 2 Link, .25 x 1.00 x 34.
BB720X & BB840X DUAL TAILWHEEL (OPTIONAL) WITH WHEEL HUB ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 57101 1 Dual tailwheel assembly 12 12577 2 4 x 8 Tire w/rim 5" wide 2 12881 2 Washer T160 ETC w/cap 13 855* 8 1/2 Lock washer 3 12889 2 3/32 x 1-9/16 OD O-ring 14 4119* 8 1/2 NF x 1 HHCS GR5 4 2370 4 Washer, 1.62 x 3 x .
BB840XP (PULL-TYPE) 15" WHEEL ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY Heavy hub assembly (includes items 1 through 15) Heavy wheel hub with cups (includes items 6,7,14) Axle Seal Bearing cone Bearing cup Bearing cup Bearing cone Washer Castle nut Hub cap Stud Cotter pin Grease fitting Nut, lug 1/2 NF 15" Rim for pneumatic tire - 5 bolt -or6.00 x 9 Solid tire, rim & hardware - 5 bolt -or24 x 7.
BB840XP (PULL-TYPE) HYDRAULIC CYLINDER 3-1/2" BORE X 8" STROKE REF PART QTY DESCRIPTION 1 10475 1 Hydraulic cylinder, complete (single acting) 2 23540 1 Seal repair kit (includes 2A thru 2E) 2A ^ 1 1-1/4 ID Wiper seal 2B ^ 2 U-Cup 2C ^ 2 3/16 x 3-1/2 OD O-ring 2D ^ 2 3-1/2 OD Back-up washer 2E ^ 1 Piston seal O-ring 23543 1 Rod housing, 1-1/4 bore 3 62 Parts REF PART QTY DESCRIPTION 4 23544 5 11893 1* 1/2 x 1/4 Pipe reducer bushing 6 11975 1 1/2 NPT Vent plug
BB840XP (PULL-TYPE) HYDRAULIC HOSE KIT REF PART QTY DESCRIPTION 1 9382 2 1/4 x 156 Hose kit and fittings (contains items 2 thru 4) 2 10290 2 90° Elbow, 1/4 NPTM x 1/4 NPTF with 1/16 restrictor 3 8669 2 Hose, 1/4 NPT x 156" 4 11893 2* 1/2 x 1/4 Pipe reducer bushing * Standard hardware, obtain locally BB480XP HYDRAULIC CYLINDER STROKE CONTROL KIT REF 1 PART 24098 QTY DESCRIPTION 1 Stroke control set for 1-1/4" cylinder rod (contains items 2 thru 5) 2 --------- 2 1-1/2" Segment 3
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE .......
INDEX ASSEMBLY Dealer Set-up Instructions 35 Disassemble Shipping Unit 36 Fill Gearbox 37 Install Safety Shielding Install Optional Chain Shielding 37 Install Rubber Deflector & Foot Guard 37 DEALER CHECK LIST Delivery Check (Dealer’s Responsibility) 44 Pre-Delivery Check List (Dealer’s Responsibility) 44 DEALER SERVICE Crossbar Installation 32 Crossbar Removal 31 Gearbox Maintenance 28 Horizontal Leak Repair 29 Seal Installation 28 Seal Replacement 28 Vertical Shaft Repair 29 Gearbox Repair Assemble Gearbo
WARRANTY All Models Except Mow’n MachineTM Zero-Turn Mowers Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): __________________________________________ Model Number: ____________________________ Serial Number: __________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.
WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
