for LU126, LU132, 1020, 1027 Loaders on New Holland® Tractors TN55, TN60A,TN65 TN70, TN70A, TN75, TN75A and Case IH® Tractors: JX1060C, JX1070C, JX1075C (Rev. 4/4/2008) MAN0041 includes Hose Kits 58025, 46945, 1010460 1023577, 1023583, 1023584 HIS T E ! SAV NUAL MA e it with ual. an ud Incl ader M fety, r Lo ains sa epair u o y nt dr It co tion, an ation m r ra ope rt infor in othe pa und fo ls. not manua Tested. Proven. Unbeatable.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! LEA EL INSTRUCTIVO! Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
LOADER MOUNT INSTALLATION WARNING ■ Only use 111874 Loader Mounting Kit for mounting Woods LU126, LU132, 1020, 1027 loaders on New Holland® TN55, TN60A TN65, TN70, TN70A, TN75, TN75A tractors and Case IH® JX1060C, JX1070C, and JX1075C tractors. Any other use or modification of this mounting kit may result in serious injury or death. Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information.
Install Right and Left Rear Mounts 1. Attach right rear mount (1) to tractor. 2. Secure using one cap screw (7) and hardened flat washer (9) in the top hole. 3. Secure to bottom holes using two cap screws (8) and hardened flat washers (9). 7 9 8 9 4. Secure to forward holes using two cap screws (5) and hardened flat washers (9). 5. Repeat steps to install left rear mount (2). See Figure 2. 6. Tighten all hardware to specifications listed on page 6. 5 1. 1000468 Right rear mount 2.
NOTICE Torque Hardware Torque all hardware to specifications listed below. ■ Check torque value of mount hardware after 10 hours of operation and again after every 50 hours of operation. TORQUE SPECIFICATIONS Ref. Cap Screw Qty Wrench Size Required Torque 7 M20 x 2.5P x 40 mm 2 30 mm 244 lbs-ft. (330 N-m) 5 M20 x 2.5P x 50 mm 8 30 mm 244 lbs-ft. (330 N-m) 8 M20 x 2.5P x 70 mm 4 30 mm 244 lbs-ft.
HOSE KIT INSTALLATION WARNING WARNING Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death. Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be secured onto metal hose fittings.
58025 Hose Kit Assemble and Route Hoses 1. Attach a 90-degree elbow (2) and male quick coupler (3) to each loader supply hose (1). 2. Connect loader supply hoses to loader feedlines as shown in Figure 7. 3. Route hydraulic hoses along loader mount, under the right side of operator's platform, and over the rear axle. See Figure 8. NOTE: Hoses must be routed so that they are not pinched, bent sharply, or chafed during operation.
58025 Hose Kit Connect Hoses to Tractor 1. Connect hoses to the tractor hydraulic couplers as shown in Figure 9. D C B A CM2683 Figure 9. Hose Connection to Tractor Hydraulic Couplers (Typical) Install Hose Hangers 1. Install hose hangers beneath the tractor chassis. NOTE: For forward hanger, use hardware provided in kit; for rearward hanger, use tractor hardware. 2. Route hoses through hose hangers as shown and attach lock pins to retain hoses. 3. Torque hardware to 15 lbs.-ft. 6. 7. 8. 9.
58025 Hose Kit Verify Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and slowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to tractor remote control couplers. See Figure 9. Control 1 3. Comply with all safety rules and start the tractor. 4. Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts.
46945 HOSE KIT General Description These set up instructions are for operating the 1020, 1027 loader using single lever control valve mounted to the loader rear mount as shown in Figure 13. To use this hydraulic connection the hoses must be connected between the control valve and the tractor hydraulic system located at the rear of the tractor.
46945 Hose Kit Attach Hoses to Control Valve NOTICE ■ If hydraulic lines are not connected as shown in the mount installation manual or tractor manual, the loader control valve may be damaged. A blocked outlet (RETURN) or improper hose connection will cause pressurized oil to enter the return circuit and damage the valve or the tractor hydraulic system. 1. Attach 90° end of hoses (2) to the IN, OUT, and PBY ports on the control valve. 2.
46945 Hose Kit Install Hydraulic Fitting and Hoses (Continued) 3. Install adapter (3) and elbow (5) to the RETURN port. 4. Install elbow (6) to the PRESSURE port. 5. Install adapter (4) and elbow (5) to the PBY port. 6. Attach hose from the IN port on the control valve to elbow (6) in the PRESSURE port on the tractor. 7. Attach hose from the PBY port on the control valve to elbow (5) in the PBY port on the tractor. 8.
46945 Hose Kit Install Hose Hanger 1. Remove lower bolt, washers, and nut that secures right fender to the ROPS. 2. Keep larger washer and discard the remaining hardware. 3. Attach hose hanger (9), using spacer (10), cap screw (12), flat washer (from tractor), lock washer (13), and nut (14) as shown in Figure 20 and Figure 21. 4. Route PRESSURE and PBY hoses through hanger as shown in Figure 21. Figure 20. Hose Hanger Installation 5. Secure hoses into position using lock pin (11). 6.
46945 Hose Kit Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 22). NOTE: At least 6” spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply with all Safety Rules and start the tractor.
1010460 HOSE KIT General Description These set-up instructions are for operating the 1020, 1027 loader using the tractor hydraulic remote control lever. To use this hydraulic connection, the tractor must be equipped with a multi-function hydraulic control valve and remote control lever. The control valve is located on the right side of the tractor beneath the operator platform.
1010460 Hose Kit Assemble Loader Hoses 1. Attach male half of quick coupler set (5) and elbow (2) to each of the loader feedline hoses (4). See Figure 27. 2. Attach loader feedline hoses to the steel feedlines on the loader boom. See Figure 28. 3. Route hydraulic hoses along loader mount and under the right side of operator's platform to the tractor valve. NOTE: Be sure to avoid contact with brake pedals and other moveable tractor components.
1010460 Hose Kit Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 29). NOTE: At least 6" spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply with all Safety Rules and start the tractor. 4.
1023577 HOSE KIT General Description These set-up instructions are for operating the LU126 or LU132 loader using the tractor hydraulic remote control lever. To use this hydraulic connection, the tractor must be equipped with a multi-function hydraulic control valve and remote control lever. The control valve is located on the right side of the tractor beneath the operator platform. DP1 DP4 Figure 31. Tractor Remote Control Lever Install Hydraulic Fitting to Tractor Valve 1.
1023577 Hose Kit Assemble Loader Hoses 1. Attach male half of quick coupler set (5) and elbow (2) to each of the loader feedline hoses (4). See Figure 34 2. Attach loader feedline hoses to the steel feedlines on the loader boom. See Figure 35. 3. Route hydraulic hoses along loader mount and under the right side of operator's platform to the tractor valve. NOTE: Be sure to avoid contact with brake pedals and other moveable tractor components.
1023577 Hose Kit Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 36). NOTE: At least 6" spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply with all Safety Rules and start the tractor. 4.
1023584 HOSE KIT General Description These set-up instructions are for operating the LU126 or LU132 loader using the tractor hydraulics. To use this connection, the tractor must be equipped with two hydraulic levers and four tractor hydraulic couplers at the rear of the tractor as shown in Figure 38. NOTE: The male hydraulic quick couplers for connection to tractor are NOT INCLUDED with this hose kit but are available as service parts.
1023584 Hose Kit Install Hose Hanger 1. Remove a bolt from the bottom of right cab/operator’s platform support. 2. Attach hose hanger (4) and secure with tractor hardware previously removed. 3. Place hoses in hose hanger when routing hydraulic hoses to the tractor hydraulic couplers. 4. Secure hoses in position using lock pin (5). 4. 5. * 59520 Hose hanger 58047 1/4 x 2-1/2 Lock pin Tractor hardware Figure 41. Hose Hanger Installation Verify Control Movements 1.
1023583 HOSE KIT General Description These set up instructions are for operating the LU126 or LU132 loader using single lever control valve mounted to the right loader mount as shown in Figure 43. To use this hydraulic connection the hoses must be connected between the control valve and the tractor hydraulic system located at the rear of the tractor.
1023583 Hose Kit Install Hydraulic Fittings and Hoses PRESSURE RETURN 1. Locate the hydraulic ports on the rear of the tractor. 2. Remove tube and fittings from the PBY, PRESSURE, and RETURN ports shown in Figure 45. 3. Install adapter (4) in the PBY port, adapter (3) and elbow (5) in the RETURN port and elbow (6) in the PRESSURE port. PBY 4. Attach straight end of hose (1) to the PBY port on the control valve. Tube DP3 5. Attach 90° end of second hose (1) to the OUT port on the control valve. 6.
1023583 Hose Kit Install Hose Hanger 1. Remove lower bolt, washers, and nut that secures right fender to the ROPS. 2. Keep larger washer and discard the remaining hardware. 3. Attach hose hanger (9), using spacer (10), cap screw (12), flat washer (from tractor), lock washer (13), and nut (14) as shown in Figure 48 and Figure 49. 4. Route PRESSURE and PBY hoses through hanger as shown in Figure 49. Figure 48. Hose Hanger Installation 5. Secure hoses into position using lock pin (11). 6.
1023583 Hose Kit14 Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 50). 3. Comply with all Safety Rules and start the tractor. 4. Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts.
111874 LOADER MOUNTING KIT REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1000468 1 Right rear mount 6 21531 4 M20 Lock washer 2 1000469 1 Left rear mount 7 1001377 2 M20 x 2.5 x 40 mm HHCS CL10.9 3 40448 1 Grill guard kit (optional; included items 4-6) 8 21413 4 M20 x 2.5 x 70 mm HHCS CL10.9 9 57798 10 3/4 Hardened flat washer 10 1010461 4 40449 1 Grill guard 5 307553 8 M20 x 2.5 x 50 mm HHCS 1 Exhaust weather cap 2.25 - 2.
1010460 HOSE KIT 1020, 1027 LOADERS REF PART QTY DESCRIPTION 1 1010920 4 Adapter, M22 x 1.5 x 3/4 JICM 1 1012055 4 Adapter, M18 x 1.
46945 HOSE KIT 1020, 1027 LOADERS REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 2 46947 3 Hose, 120” x 3/4 JICF x 7/8 JICF 9 58280 1 Hose hanger 3 58081 1 Adapter, M22 x 1.5M x 7/8 JICM 10 46948 1 Spacer, .62 x .84 x .38 4 58647 1 Adapter, M18 x 1.
1023583 HOSE KIT LU126, LU132 LOADERS NOTE: Not all parts supplied with this hose kit are used for this application. REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 1002862 2 Hose, 120" x 3/4 JICF x 3/4 JICF 90° 12 31138 * 1 3/8 NC x 3-1/2 HHCS 2 1023496 1 Hose, 120" x 3/4 JICF x 7/8 JICF 13 838 * 1 3/8 Lock washer 3 1010920 1 Adapter, M22 x 1.5P x 3/4 JICM 14 835 * 1 3/8 NC Hex nut 4 44426 1 Adapter, M18 x 1.
58025 HOSE KIT 1020, 1027 LOADERS REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 53670 4 Hose, 150” x 3/4 JICM x 3/4 JICM NS 58677 1 Support bracket (not used) 2 313053 4 Elbow, 3/4 JICF x 1/2 NPTM 90° NS 54305 1 Hose guide bracket (not used) 3 66511 4 Quick coupler, Male 1/2" (not included in kit) NS NS 395061 2 Spiral band, red 1 M8 x 1.25P x 25 mm HHCS GR8.
1023584 HOSE KIT LU126, LU132 LOADERS REF NOTE: Not all parts supplied with this hose kit are used for this application.
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE .......
WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: ____________________________ Serial Number: ___________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.
PART NO. MAN0041 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www.WoodsEquipment.com © 2000 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders.
