(Rev. 5/23/2008) MAN0661 PB600-2, PB720-2 Tested. Proven. Unbeatable.
TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Product Registration online at the Woods Dealer Website or complete the mail-in form included with the Operator’s Manual.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your pick-up broom. Read it carefully. The information and instructions will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! (Safety Rules continued from previous page) Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate. Keep brush away from intense heat or flame. Brush material can ignite and burn.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! MAINTENANCE Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous. To prevent contamination during maintenance and storage, clean and then cover hose ends, fittings, and hydraulic ports with tape. Do not operate the pump with pressure over 3000 psi. Higher pressures can rupture hydraulic components and can cause personal injury.
SAFETY & INSTRUCTIONAL DECALS A ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2 - PN 1015363 3 - PN 1015373 4 - PN 1015362 5 - SERIAL NUMBER PLATE MODEL NO. SERIAL NO. Woods Equipment Company Oregon, Illinois, U.S.A.
SAFETY & INSTRUCTIONAL DECALS B ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 1 - PN 54518 8 - PN 54519 WARNING FALLING OFF CAN RESULT IN BEING RUN OVER. ■ Skid steer must have ROPS and seat belt/operator restraint. Keep seat belt/operator restraint securely fastened. ■ Never allow riders. RAISED EQUIPMENT CAN DROP AND CRUSH. ■ Never go under raised equipment or raised skid steer lift arms.
OPERATION The operator is responsible for the safe operation of this equipment. Operators must be instructed in and be capable of the safe operation of the equipment, its attachments and all controls. Do not allow anyone to operate this equipment without proper instructions. The pick-up broom is designed for removing dust, dirt and fine debris from a flat, level surface. Debris is swept into the bucket and can then be carried to a suitable location for disposal.
Start the broom at a low speed; then, lower it so the bristle tips touch the ground. Run the broom in a stationary position for ten seconds. Raise the broom and back away. Switch off the engine and remove the key. The brush pattern left in the dust should be two to four inches wide, running the length of the brush. See Figure 4. Figure 3. Back of Attachment - Slot Locations ADJUSTMENT WARNING Before leaving operator's seat, lower lift arms and put attachment on the ground.
Adjust Brush Height 1. Loosen the jam nuts above and below the plate on both sides of the sweeper hood. See Figure 5. 2. Turn adjustment bolt clockwise to make a wider pattern, or counterclockwise to make a narrower pattern. 3. Tighten jam nuts and check the new brush pattern. NOTE: To extend brush life make sure bolts on both sides are adjusted evenly. 1. Start the skid steer at idle speed and raise the brush head. 2.
Run the sweeper with the skid steer at a slow idle. Check for hydraulic leaks or other problems and make corrections, if necessary, before using the sweeper. During Use Dumping Loads DANGER Carry the sweeper low to the ground so that the operator has good visibility and stability. Avoid any sudden movements. Avoid excessive downward pressure on the brush sections to prevent excessive wear. A two to four inch wide pattern for the broom is sufficient for most applications.
NOTICE ■ To prevent contaminates from damaging the hydraulic system, cap hoses and couplers when the gutter brush is not in use. Adjust Gutter Brush Height When the gutter brush height is properly adjusted, bristles contact the ground as shown in Figure 9. Figure 10. Gutter Brush and Hood Alignment To adjust the gutter brush swing: 1. Loosen nuts. 2. Adjust the screw, turning it in for less swing and turning it out for more swing. 3. Tighten nuts and check adjustment.
NOTICE REMOVE BROOM FROM SKID STEER WARNING Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment. Do not disconnect hydraulic lines until all system pressure is relieved. Lower unit to ground, stop engine, and operate all hydraulic control levers. On a hard level surface, lower attachment to the ground. Shut off engine, set brake, remove key, remove seat belt, and release operator restraint before leaving the skid steer operator's seat.
OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained service technicians available. For your protection, read and follow all safety information in this manual. must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.
CLEANING 1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface. After Each Use ● Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine. ● Inspect machine and replace worn or damaged parts. ● Replace any safety decals that are missing or not readable. 2. Be careful when spraying near chipped or scratched paint as water spray can lift paint. 3.
TROUBLESHOOTING PROBLEM Motor for broom will not operate. POSSIBLE CAUSE SOLUTION Auxiliary hydraulics control on prime mover is activated in the wrong position. Verify controls: See prime mover owner’s manual. Hoses improperly connected to prime mover. Connect hoses correctly to prime mover. Hoses on prime mover are obstructed. Clear obstruction on prime mover. Hoses on broom are obstructed. Clear obstruction on broom. The motor has failed. Replace the motor.
TROUBLESHOOTING PROBLEM Excessive hydraulic oil temperature. Hydraulic quick coupler leaks. MAN0661 (8/10/2007) POSSIBLE CAUSE SOLUTION Low hydraulic oil level on the prime mover. Add hydraulic fluid. Hydraulic hoses are obstructed. Clear obstructions in hoses. Hydraulic oil and/or filter on prime mover are dirty. Replace hydraulic oil and/or filter on prime mover. Quick couplers are not properly seated. Reconnect quick couplers properly. Brush pattern too wide. Adjust brush pattern.
DEALER SERVICE The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies. WARNING NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off.
3. Place the second section on the core with the drive pins on either side of tube 2. Make sure drive pins angle downward (Figure 14). 4. Put the third section on with the drive pins around tube 3. Make sure drive pins angle upward. 5. Slide sections on until the core is full. Make sure to alternate the tubes used and the direction of the drive pins. Assemble Unit 1. Attach the section retainer and bearing mounting plate with previously removed hardware. 2. Lay core on ground. Lower body over core. 3.
DEALER CHECK LISTS PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY) DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer. ___ Show customer how to make adjustments. The following check lists are a reminder of points to inspect. Check off each item as it is found satisfactory or after proper adjustment is made. ___ Point out the safety decals.
ASSEMBLY INSTRUCTIONS DEALER SET-UP INSTRUCTIONS Assembly of this pick-up broom is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for normal conditions. WARNING Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.
1. 2. 3. 4. 5. 6. 7. 8. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.
PB600-2 & PB720-2 PICK-UP BROOM ASSEMBLY CORE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 26 MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 27 HOOD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE 28 HOPPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .
CORE ASSEMBLY REF PART QTY DESCRIPTION REF PART 10 1015366 QTY 1 DESCRIPTION Plate mtg bearing PB 1 14562 * 7 HHCS 5/16 NC x 1 GR5 2 2472 * 9 Washer 5/16 lock 11 1015393 3 Clip nut U-style 5/16-18 4 .313 Rivet nut .150 - .
MOTOR ASSEMBLY REF PART QTY 1 1015394 2 DESCRIPTION REF PART QTY DESCRIPTION Hose 1/2 x 120 10 MORS-12MOR 8 4378 * 10 Washer 5/16 std flat 4529 * 2 Nut, hex 5/16 NC 2 54644 1 Motor, Hyd 24.9CI, 25GPM 9 2a 54740 1 Seal kit 10 1027512 1 Plate, mounting, motor, hydraulic 3 54601 * 1 Clip, hairpin 14GA x 1-3/4 11 1027513 1 Plate, mounting, motor, inner 4 14562 * 4 HHCS 5/16 NC x 1 GR5 12 1015375 1 Cover plate F/.88 OD 1 Hose cradle F/.88 OD 6 .313 Rivet nut .
HOOD ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 16 1027509 2 Rod, threaded 1-8 x 7 17 1015379 18 1015367 1 1 Plate support flap long PB Non-skid tape 4-42 19 1015376 20 1015383 2 2 Flap side PB Plate support flat side small 21 1015387 22 1015377 2 1 Plate support flap side large Flap front PB600-2 22 1015354 1 Flap front PB720-2 Washer 1/4 flat ZP Nut, hex, GR2 1-8 23 1015388 23 1015357 1 1 Rod hinge PB600-2 Rod hinge PB720-2 Washer 1/4 std lock Nut hex 1/4 NC 24
HOPPER ASSEMBLY REF MAN0661 (8/10/2007) PART QTY DESCRIPTION 1 855 * - Lock washer 1/2 2 1093 * - Hex nut 1/2 NC plated 3 7152 - Plow bolt 1/2 NC x 1-1/2 4 1027502 1 Cutting edge, PB600-2 4 1027503 1 Cutting edge, PB720-2 5 1027504 1 Bucket, PB600-2 5 1027505 1 Bucket, PB720-2 6 1027506 2 Spacer, pipe, PB720-2 * Standard hardware, obtain locally Parts 29
GUTTER BRUSH ASSEMBLY (OPTIONAL) 30 Parts MAN0661 (8/10/2007)
GUTTER BRUSH ASSEMBLY PARTS LIST (OPTIONAL) REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 54626 1 Brush, poly 21 2 54696 1 Plate, brush mounting 22 1016006 * 14 3 54697 1 Arm 23 4 1016010 1 Plate, attachment 24 5 1016013 1 Pivot, weldment 25 6 54694 2 Bushing, pivot 26 838 * 6 Washer, lock 3/8 21417 * 565 * 54699 4 Ties, nylon cable, .30 x 14.
QUICK COUPLER KITS High-Flow with Auxiliary High-Flow with No Auxiliary Low-Flow QC Kit Description QC Kit Description QC Kit Description Bobcat HC356 Flush Face HC355 Flush Face HC357 Flush Face HC243 Poppet HC211 Ag Ball Valve HC279 Flush Face HC211 Ag Ball Valve Vintage Make 1013825 Flush Face HC278 Flush Face HC209 Flush Face & Ag Ball Valve Cat HC538 Flush Face 1014196 Flush Face 1014197 Flush Face Daewoo HC209 Flush Face HC212 Flush Face HC211 Ag Ball Valve
QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Size Hose End HC416 Flush Face Female 5/8 SAE #12 O-ring HC417 Flush Face Male 5/8 SAE #12 O-ring HC418 Flush Face Male 3/8 SAE #8 O-ring HC310 HC414 Flush Face Male 1/2 SAE #12 O-ring HC415 Flush Face Female 1/2 SAE #12 O-ring HC355 HC344 Flush Face Male 12 mm SAE #12 O-ring HC345 Flush Face Female 12 mm SAE #12 O-ring HC346 Flush Face Female 9 mm SAE #8 O-ring HC342 Flush Face Female 7 mm
QUICK COUPLER KIT COMPONENTS QC KIT Includes Style Male/Female Body Size Hose End HC414 Flush Face Male 1/2 SAE #12 O-ring HC415 Flush Face Female 1/2 SAE #12 O-ring HC521 Flush Face Female 16 mm SAE #12 O-ring HC522 Flush Face Male 16 mm SAE #12 O-ring 1013835 46058 Flush Face M/F Set 3/4 SAE #12 O-ring 1014195 HC344 Flush Face Male 12 mm SAE #12 O-ring HC345 Flush Face Female 12 mm SAE #12 O-ring HC346 Flush Face Female 9 mm SAE #8 O-ring HC521 Flush Face
FITTING TORQUE CHART Always tighten fittings to these values unless a different torque value is listed for a specific service procedure. Make sure fastener threads are clean and threads are engaged properly. All torque values are adopted from SAE J514 and SAE J1453.
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 IN MM 5/8 3/4 7/8 1 2 3 4 5 6 7 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG .............................................................. Agriculture ASABE.................... American Society of Agricultural & Biological Engineers (formerly ASAE) ASAE .......
WARRANTY (All Models Except Mow’n Machine TM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Please Enter Information Below and Save for Future Reference. Date Purchased: ____________________________ From (Dealer): ___________________________________________ Model Number: ____________________________ Serial Number: ___________________________________________ Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship.
WARRANTY (Replacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles) Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
PART NO. MAN0661 © 2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders.
