MODEL W1702 3 HP SHAPER INSTRUCTION MANUAL Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © SEPTEMBER, 2003 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Model W1702 3HP Shaper Manual Insert (For Models Manufactured Since 8/10) Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz We recently made changes to the Model W1702 3HP Shaper for CSA certification. As a result, the electrical requirements, specifications, and some parts shown in the original manual no longer match what is currently on the machine.
Model W1702 Manual Insert (Mfg. Since 8/10) (Replaces Specification on Page 3) MACHINE SPECIFICATIONS Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz MOdEl W1702 3 HP SHAPER Motor Size ...................................................... 3 HP, 220V, 60 Hz Single-Phase Motor Speed .............................................................................. 3,450 RPM Amps......................................................................................
Model W1702 Manual Insert (Mfg. Since 8/10) Power Supply (Replaces Page 8) Availability Circuit Information Before installing this machine, consider the availability and proximity of the required power supply circuit.
Model W1702 Manual Insert (Mfg. Since 8/10) Grounding Requirements Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.
Model W1702 Manual Insert (Mfg. Since 8/10) Replaces Page 23 Forward/Reverse Cutter Direction The Model W1702 is capable of operating in two Switch directions by use of a forward/reverse switch as shown in Figure 32. It is very important that the workpiece be fed against the direction of the cutter rotation. This will prevent a climb cut and maintains a safe cutting procedure for the operator.
Model W1702 Manual Insert (Mfg.
Model W1702 Manual Insert (Mfg.
Model W1702 Manual Insert (Mfg.
Model W1702 Manual Update August, 2005 Why the Update? Since the manual was originally written, we have changed the way this shaper is packaged, which affects the assembly instructions. This update covers the changes to the machine, or any critical information that may be missing from the original W1702 manual. This update is intended to be used WITH the original manual, not as a replacement for it. Before operating your new shaper, you MUST read and understand the entire W1702 manual.
W1702 Manual Update New Machine Inventory Qty • Shaper Unit .................................................1 • Extension wing .............................................1 Box #1 • Magnetic Switch ...........................................1 • FWD/REV Switch ...........................................1 Box #2 • Fence Housing Assembly .................................1 • Wood Fence Faces.........................................2 • Plastic Fence Faces .......................................
W1702 Manual Update Attaching Switches To install the switches, do these steps: 1. Remove the motor cover from the cabinet by removing the six screws that hold it in place. 2. Remove the switches from inside the cabinet. 3. Install the grommet plate on to the motor cover as shown in Figure 4. 4. Re-install the motor cover to the cabinet. 5. Mount the FWD/REV switch to the cabinet as shown in Figure 5. 6. Mount the magnetic ON/OFF switch to the cabinet, as shown in Figure 6. Figure 4.
W1702 Manual Update Fence Housing Assembly To mount the fence housing assembly, do these steps: 1. Secure the adjustment bracket portion of the fence housing assembly to the table with the three cap screws and washers, as shown in Figure 8. Adjustment Bracket All Other Assembly All other assembly to the machine MUST be performed as described in the W1702 Manual.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
INTRODUCTION ............................................................................................2 About Your New Shaper ....................................................................................2 Woodstock Service and Support ..........................................................................2 Warranty and Returns........................................................................................3 Specifications ..................................................................
INTRODUCTION INTRODUCTION About Your New Shaper Your new SHOP FOX® Model W1702 3 HP Shaper is specially designed to provide many years of troublefree service. Close attention to engineering detail, ruggedly built parts, and a rigid quality control program assure safe and reliable operation. The Model W1702 features a 3 HP, 220V single-phase motor with forward/reverse spindle control.
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc. Woodstock International, Inc.
SAFETY SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
12. DO NOT force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. DO NOT force machine or attachment to do a job for which it was not designed. 15. Remove adjusting keys, rags, and tools. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed. 16.Avoid using an extension cord. But if you must, examine the extension cord to ensure it is in good 16. condition.
SAFETY Additional Safety Instructions for Shapers READ and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading! USE this and other machinery with caution and respect, and always consider safety first, as it applies to your individual working conditions. Remember, no list of safety guidelines can be complete, and every shop environment is different.
Avoiding Potential Injuries NOTE: Guard Removed for Clarity. Always Use Guard. SAFETY Figure 1. Use a SHOP FOX® Featherboard as anti-kick back protection. Figure 4. Use SHOP FOX® BOARD BUDDIES® for holding down the workpiece. NOTE: Guard Removed for Clarity. Always Use Guard. Figure 2. Use rubberized SHOP FOX® Push Blocks to grip the workpiece when cutting. Figure 5. Use a SHOP FOX® Right Angle Jig when making special cuts without a safety guard. NOTE: Guard Removed for Clarity. Always Use Guard.
ELECTRICAL 220V Operation ELECTRICAL The SHOP FOX® Model W1702 Shaper 220 volt motor draws approximately 18 amps. Purchase a NEMA-style L6-20 plug and receptacle for the power supply circuit connection. Any electrical outlet and circuit that you plug your machine into must be grounded. Serious injury and/or fire may occur if this warning is ignored! Since other machines may be using the same circuit, make sure the circuit, circuit breaker, or fuse can carry a 20 amp load.
ASSEMBLY Unpacking GET lifting assistance when removing the shaper from the box. At 352 pounds, the Model W1702 Shaper is a heavy load. The Model W1702 is carefully packed. However, if it is damaged or is missing any parts, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz. Inventory Layout and inventory the shipped parts to familiarize yourself with your Model W1702 Shaper. See Figures 9 and 10.
Initial Cleaning Beginning The exposed and unpainted shaper surfaces are coated with a waxy oil to prevent rust during storage and shipment. DO NOT use chlorine based solutions or solvents to remove the waxy oil, or you will damage the painted surfaces. Remove the waxy oil with a solvent based degreaser before you use the shaper. Always follow all use and safety instructions of the product that you are using.
Dust Collection Shop Preparation ONLY allow trained people in your shop! Make sure shop entrances are locked and machines are correctly turned off with lock-out devices when not in use. Otherwise, injury or death can occur. USE the correct dust collection system and respirator in your shop. Some wood dust may cause respiratory illnesses. Ignoring this warning may cause severe personal injury or death. Make sure that you use an appropriate dust collection system connected to your shaper.
Fence Facing Fence facing can be custom made for special needs—for example, mounting a hold-down roller systems like the SHOP FOX® Model W1105 Green BOARD BUDDIES®. To install the fence facing, do these steps: 1. Using 1⁄4"-20 x 5⁄8" Countersunk Phillips® head screws, 1⁄4" washers, and 1⁄4"-20 T-nuts; install each fence facing to the fence mount brackets as shown in Figure 12. 2. For custom fence facing, make sure the screw heads are countersunk completely below the surface of the fence face.
Hold-Downs The hold-downs hold the workpiece against the fence and the table. NOTE: Remove the holddown assembly when not in use. Hold-down Bracket To install the hold-downs, do these steps: 1. Install two aluminum hold-down brackets onto each of the hold-down bars as shown in Figure 15. 2. Insert the long end of the hold-down bar through the hole in the fence mount as shown in Figure 15. 3. Adjust the hold-down fence mount to the desired position along the top edge of the fence casting. Figure 15.
Spindle The Model W1702 comes with 1⁄2", 3⁄4", and 1" shaper spindles. Also available is a Model D3392 Optional Router Bit Spindle. It is very important that any spindle you use, is seated securely into the shaper so that safety is maintained.
6. Thread the tapered drawbar nut onto the end of the drawbar under the table, and make sure that the taper side of the nut is facing upward as shown in Figure 20. 7. Tighten your selected spindle in the shaper as outlined below: Drawbar Nut Taper Side Up Figure 20. Threading drawbar nut onto drawbar. • For shaper spindles: Place the spindle wrench on the top end of the spindle. Using a 15mm open-end wrench, tighten the drawbar nut while holding the spindle wrench secure as shown in Figure 21.
ADJUSTMENTS Fence Positioning The two fence faces are independently adjustable to allow for different shaping tasks. The fence faces can be set at different positions to remove material from the entire edge of the wood stock or the same position to allow the shaping of part of the edge. To adjust the fence, do these steps: 1. Loosen the fence mount lock handle located on the side of the fence mount shown in Figure 22. Fence Mount Lock Handle Adjustment Knob 2.
Fence Alignment Before shaping, check that the two fence faces are parallel. To align the fences so they are parallel with each other, do these steps: 1. Get a quality straightedge that is long enough to span the entire length of the fence assembly. 2. Make sure that the screws that hold the fence faces to the fence mounts are tight and secure. 3. Adjust the fence faces so they are in as close to the same parallel position as possible. Figure 23. Use straightedge to check fence. 4.
Table Inserts The table inserts are necessary for the safe operation of the shaper. Two inserts are provided allowing for three different opening sizes to be achieved. Use the smallest-size opening for a cutter to reduce wood chips falling into the machine, which could cause flying debris. Using the smallest-size opening also covers any unused portion of the bit below the surface of the table, thus reducing the chance of operator injury. To adjust the table inserts, do these steps: 1. UNPLUG THE SHAPER! 2.
Pulley Alignment Pulley alignment is important to the performance of your shaper. If the pulleys are just slightly out of alignment, the shaper may suffer from power loss as well as decreased Vbelt life. The pulleys need to be parallel with one another for optimum shaper performance. To align the pulleys, do these steps: 1. UNPLUG THE SHAPER! 2. Remove the motor cover from the side of the shaper. 3. Hold a straightedge up to the pulleys to determine if they are aligned correctly as shown in Figure 26.
Spindle RPM This shaper spindle can be run at 7,000 or 10,000 RPM. The speed is changed by the placement of the V-belt as shown in Figure 29. Choose Spindle RPM: Always follow cutter manufacturer recommendations; however, if not available use these general specifications to help select spindle and RPM. NOTE: Always use the largest spindle possible, and only use a one bushing at a time when reducing the cutter inside diameter.
Spindle Slide and Gib The spindle slide-to-gib clearance may need adjusting so there is no play when pressure is applied to the spindle. Gib adjustments are made by loosening or tightening some or all of the four setscrews on the side of the elevation housing shown in Figure 31. Spindle Lock Elevation Housing Spindle Slide To check the spindle slide-to-gib clearance, do these steps: Gib Adjustment Setscrew 1. UNPLUG THE SHAPER! NOTICE Figure 31.
OPERATIONS Start Up Once assembly is complete and adjustments have been made, the shaper is ready for start up. Always pay attention to any unusual noises and vibrations on every start up, as well as make sure the shaper operates as intended. UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur! 1.
Cutter Direction The Model W1702 is capable of operating in two directions by use of a forward and reverse switch as shown in Figure 32. It is very important that the workpiece be fed against the direction of the cutter rotation. This will prevent a climb cut and maintains a safe cutting procedure for the operator. There will be times when it is necessary to flip the shaper cutter over and run it in the opposite direction, and feed the board from the opposite end of the shaper.
Cutter Installation Always follow the cutter manufacturer recommendations; however, if not available use the list below with your particular cutting needs in mind to help select the correct cutter, spindle, and RPM. Then install your cutter as outlined. a) Choose Cutter Profile and Cutter: To help select the correct cutter, you can go online to select your cutter, bushings, and rub collars. • For shaper cutter profile selection go to www.romancarbide.com and select the applicable cutter. Figure 33.
UNPLUG the power cord before you do any assembly, adjustments, or maintenance tasks! Otherwise, serious personal injury to you or others may occur! To install a cutter, do these steps: 1. UNPLUG THE SHAPER! 2. Place the bushing (if needed) onto the spindle for cutter support as shown in Figure 34. Figure 36. Spindle washer placement. 3. Slide the cutter onto the spindle, making sure the rotation is correct for the specific application as shown in Figure 35. 4.
6. Tighten down the nut and locknut with an open-end wrench while holding the top of the spindle with the provided spindle wrench as shown in Figure 39. 7. Make sure the cutter will rotate in the correct direction. NOTICE Always check the direction of the cutterhead before performing a shaper operation. 8. Go to the Spindle RPM section on Page 20 and set the spindle RPM as outlined. Figure 39. Spindle locknut placement. 9. Install applicable safety guard(s).
Straight Shaping Because the shaper fence is independently adjustable, you can set up the shaper to cut part or all of the workpiece edge. DO NOT use the miter gauge in conjunction with the fence. The fence may not be parallel to the miter slot and binding of the workpiece could result. When there is binding of the workpiece, the chance of kickback increases and serious personal injury can result.
ALWAYS use the aid of a jig when shaping small or narrow workpieces. A jig will reduce the chance of your hands coming into contact with the cutters. Failure to follow this warning may result in serious personal injury. To set up the fence for partial edge removal or profiling an edge, do these steps: 1. Loosen the lock handles on the side of the fence mount. Figure 44. Fence setup for partial-edge removal operations (Guard Removed For Clarity). 2.
Rub Collars When shaping workpieces that have irregular shapes, rub collars are a necessity. There are two types of rub collars: solid and ball bearing. They are available in various diameters and can be purchased individually or as sets as shown in Figure 46. Some examples of when you would use a rub collar are raising arched or tombstone door panels, round table tops, or any other cut that needs to have its depth of cut limited. Refer to the set up examples below.
Freehand Shaping Freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, where the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kickback, catching the operator off guard. DO NOT start a cut on the corner of the workpiece. This may cause kickback. Serious personal injury could occur. To reduce this tendency, use a starting pin.
Pattern Shaping Sometimes the location of the starting pin holes will not always be in the safest position. You can clamp a piece of scrap wood to the shaper table. The edge of the wood can be used as the starting support as shown in Figure 52. The use of patterns (templates) allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece.
MAINTENANCE General Regular periodic maintenance on your Model W1702 Shaper will ensure its optimum performance. Make a habit of inspecting your shaper each time you use it. Check for the following conditions and repair or replace parts when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or damaged cords and plugs. 4. Damaged drive belt. 5. Any other condition that could hamper the safe operation of this machine.
Troubleshooting MAINTENANCE -33-
Closure We recommend you keep this manual for complete information regarding Woodstock International, Inc.’s warranty and return policy. Should a problem arise, we recommend that you keep your proof of purchase with your manual. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at 1-360-734-3482 or tech-support@shopfox.biz.
Model W1702 220V Wiring Diagram -35- V MAINTENANCE U
PARTS -36-
REF PART# 1 2 3 4 5 6 7 9 10 11 12 14 16 17 18 19 20 21 22 23 25 28 29 30 31 32 33 35 36 37 39 40 42 46 48 49 51 X1702001 X1702002 XPS07 XPB21 XPLW06 X1702006 X1702007 X1702009 X1702010 X1702011 X1702012 XPW02 X1702016 X1702017 X1702018 X1702019 X1702020 X1702021 X1702022 X1702029 XPSS04 XPW06 X1702029 X1702030 X1702031 X1702032 X1702033 X1702035 X1702036 X1702037 X1702039 X1702040 X1702042 X1702046 X1702048 X1702049 X1702047 DESCRIPTION REF PART # STAND TABLE WING PHLP SCREW 1/4"-20 X 3/8" HEX BOLT 3/
PARTS -38-
REF PART # 101 102 103 104 105 106 107 108 109 111 113 114 115 116 118 119 120 121 122 127 128 129 131 132 133 X1702101 X1702102 XPB09 XPSS15 XPSS08 X1702106 XPSB07 X1702108 X1702109 X1702111 XP51103 X1702114 X1702115 XPN02 XPB72 XPLW07 XPLN07 X1702121 XPK06M XPW07 X1702128 XPB25 XPB19 XPW06 X1702133 REF DESCRIPTION HANDLE HANDWHEEL HEX BOLT 5⁄16"-18 x 1⁄2" SETSCREW 3⁄8"-16 x 3⁄8" SETSCREW 5⁄16"-18 x 1⁄2" COLLAR CAP SCREW 5⁄16"-18 x 3⁄4" SHAFT MOUNT BUSHING WORM SHAFT BEARING GIB ELEVATION HOUSING HEX
PARTS -40-
REF# 202 204 205 206 207 209 210 211 212 213 214 215 216 217 218 219 220 221 222 231 232 233 PART # REF# DESCRIPTION XPR15M EXT RETAINING RING 30mm X1702204 SPINDLE CARTRIDGE XPK20M KEY 5 x 5 x 15mm XP6205 BEARING 6205 ZZ X170207 INT RETAINING RING 25mm X170209 BEARING HOUSING XPR14M EXT RETAINING RING 70mm X1702211 PULLEY X1702212 TOOTHED WASHER X1702213 SPANNER NUT X1702214 1⁄2" SPINDLE X1702215 3⁄4" SPINDLE X1702216 1" SPINDLE X1702217 DRAW BAR X1702218 DRAW BAR NUT X1702219 1⁄2" SPINDLE NUT SET X17
PARTS -42-
REF PART # DESCRIPTION REF PART # 301 302 303 304 305 306 309 XPSS02 X1702302 XPW02 XPB18 X1702305 X1702306 X1702309 SETSCREW 5⁄16"-18 x 3⁄8" SHAFT MOUNT LOCK WASHER 3⁄8" HEX BOLT 3⁄8"-16 x 1" EXTENSION BRACKET LOCK KNOB W/SHAFT SHAFT 310 313 314 315 316 317 X1702310 XPN02 X1702314 X1702315 XPFH14 X1702417 “T” HANDLE PEG HEX NUT 5⁄16" - 18 EXTENSION BAR GUARD FLAT HD SCRW 5⁄16" - 18 x 3⁄4" SUPPORT PARTS -43- DESCRIPTION
PARTS -44-
REF PART# 603 604 605 606 607 608 609 X1702603 X1702604 X1702605 XPFH19 XPNO7 XPSS32 XPSS29 DESCRIPTION MITER GAUGE BODY MITER BAR SPECIAL WASHER FLAT HEAD SCREW 1⁄4"-20 X 3⁄8" HEX NUT 10-24 SETSCREW 10-24 X 3⁄4" SETSCREW 10-24 X 1⁄4" PART# 610 611 612 613 614 615 616 X1702610 X1702611 X1702612 X1702613 X1702614 X1702615 XPW07 DESCRIPTION STOP POINTER SCALE GUIDE STUD SPRING PIN 3mm HANDLE FLAT WASHER 5⁄16" PARTS -45- REF
PARTS REF PART # 401 402 403 404 X1702401 X1702402 X1702403 XPSS02 DESCRIPTION HOLD-DOWN BAR HOLD-DOWN BRACKET, HOLD-DOWN SETSCREW 5⁄16" - 18 x 3⁄8" -46-
Shaper Accessories The following shaper accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800 840-8420 or at sales@woodstockint.com. The W1105 Woodstock Board Buddies® hold down the workpiece on the shaper during cutting operations.
Shaper Accessories The D1700 Woodstock Moulding Head and available knives let you cut many profiles for your projects. This system uses a wide variety of precision-ground cutter patterns for use in a specially-designed CNC-machined, aircraft aluminum cutterhead. The 2" moulding head accepts all 2" knives and works on shapers with 3/4" diameter spindles and motors 1-1/2 HP or larger. The 2" moulding head requires a 3" tall spindle.
Your Notes
Your Notes
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