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@EKIF;L:K@FE Df[\c D('00 D]^ J`eZ\ /&'. @EKIF;L:K@FE Nff[jkfZb K\Z_e`ZXc Jlggfik Your new E:AB 8AJ® Model M1099 Benchtop Lathe has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction.
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Df[\c D('00 D]^ J`eZ\ /&'. JK89C< D8:?@E<% Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting. =FI:@E> D8:?@E
Df[\c D('00 D]^ J`eZ\ /&'. J8= :?@GJ% Metal chips can easily cut bare skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips. J8=< :C<8I8E:
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Df[\c D('00 D]^ J`eZ\ /&'. K\jk Ile 9i\Xb$@e The purpose of the test run is to make sure the lathe and safety features operate correctly before proceeding with additional setup. Kf Y\^`e k_\ k\jk ile Yi\Xb$`e gifZ\[li\# [f k_\j\ jk\gj1 Make sure the lathe is lubricated and the headstock oil level is full. Refer to >\e\iXc ClYi`ZXk`fe on GX^\ *). )% Make sure the chuck is correctly secured to the spindle. Refer to Dflek`e^ :_lZb Xe[ =XZ\gcXk\ on GX^\ (- for details.
Df[\c D('00 D]^ J`eZ\ /&'. 0% Turn the lathe F==, disconnect power, move the drive belt to the next highest RPM and then run the lathe for 10 minutes. ('% Repeat Jk\g 0 for the rest of the speeds, progressively increasing the speed. FG\e\iXc ClYi`ZXk`fe on GX^\ *) for steps and locations.
Df[\c D('00 D]^ J`eZ\ /&'. FG\e\iXc The Model M1099 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
Df[\c D('00 D]^ J`eZ\ /&'. Dflek`e^ :_lZb fi =XZ\gcXk\ Spindle Lock Hole The three-jaw scroll chuck will automatically self-center the workpiece. It has hardened steel external jaws that hold the workpiece on the outside diameter of the part. An extra set of jaws is included for holding larger workpieces on the inside diameter of the part. The four-jaw chuck has hardened steel jaws that must be independently adjusted to center the workpiece.
Df[\c D('00 D]^ J`eZ\ /&'. I\gcXZ`e^ AXnj The three-jaw scroll chuck has removable hardened steel jaws (=`^li\ 0). The outside of the jaws are used to hold the workpiece from the outer diameter. Numbered from 1–3, the jaws must be used in the matching numbered jaw guides (see =`^li\ ('). Efk\1 K_\ Z_lZb e\\[ efk Y\ i\dfm\[ ]ifd k_\ jg`e[c\ kf jnXg k_\ aXnj% Kf i\dfm\ X j\k f] aXnj# [f k_\j\ jk\gj1 (% DISCONNECT POWER TO THE LATHE! =`^li\ 0% Chuck and jaw selection.
Df[\c D('00 D]^ J`eZ\ /&'. =fli$AXn :_lZb Kf `ejkXcc k_\ ]fli$aXn Z_lZb# [f k_\j\ jk\gj1 Refer to the Dflek`e^ :_lZb fi =XZ\gcXk\ procedures on GX^\ (- to mount the four-jaw chuck.
Df[\c D('00 D]^ J`eZ\ /&'. =XZ\gcXk\ The faceplate can be used to turn non-cylindrical parts or for off-center turning by clamping the workpiece to the faceplate. Refer to the Dflek`e^ :_lZb fi =XZ\gcXk\ procedures on GX^\ (- to mount the faceplate. Lj\ X cfn IGD n_\e dXZ_`e`e^ _\Xmp \ZZ\eki`Z nfibg`\Z\j2 FYa\Zkj k_ifne ]ifd X cXk_\ ZXe ZXlj\ j\i`$ flj `ealip fi [\Xk_% Kf cfX[ X nfibg`\Z\ fekf k_\ ]XZ\gcXk\1 (% DISCONNECT POWER TO THE LATHE! ). Support the workpiece.
Df[\c D('00 D]^ J`eZ\ /&'. KX`cjkfZb The tailstock (=`^li\ (,) can be used to support workpieces with a live or dead center. The lathe can drill or bore holes in the center of a part with a drill bit held by the tailstock. The tailstock can also be offset for cutting shallow tapers. Quill Lock Lever Offset Scale Kf lj\ k_\ kX`cjkfZb# [f k_\j\ jk\gj1 (% Slide the tailstock to the desired position. )% Tighten the tailstock lock nut to lock the tailstock in place on the ways.
Df[\c D('00 D]^ J`eZ\ /&'. :lkk`e^ J_Xccfn KXg\ij n`k_ KX`cjkfZb Kf j\klg k_\ kX`cjkfZb kf Zlk kXg\ij# [f k_\j\ jk\gj1 Quill Lock Lever (% Loosen the tailstock lock nut. )% Using a 4mm hex wrench, alternately loosen and tighten the left and right offset adjustment set screws until the desired offset is indicated on the scale (see =`^li\ (-). *% Tighten the tailstock lock nut.
Df[\c D('00 D]^ J`eZ\ /&'. 8c`^e`e^ KX`cjkfZb The tailstock is factory aligned with the headstock. We recommend that you take the time to ensure that the tailstock is aligned to your own desired tolerances. Kf Xc`^e k_\ kX`cjkfZb# [f k_\j\ jk\gj1 (% Using a precision level on the bedways, make sure the bedways are level side-to-side and front-to-back. If the lathe is not level, correct this condition by shimming the lathe base before proceeding.
Df[\c D('00 D]^ J`eZ\ /&'. :\ek\ij A dead center can be used in the tailstock and lathe spindle to support workpieces. When used in this manner, make sure to keep the dead center tip and workpiece lubricated to prevent tip galling. Kf `ejkXcc X [\X[ fi c`m\ Z\ek\i# [f k_\j\ jk\gj1 (% Feed the quill out about 1" and insert the dead center (=`^li\ )(). The mating tapers provide the locking fit. )% Move the tailstock into position and lock in place.
Df[\c D('00 D]^ J`eZ\ /&'. Jk\X[p I\jk The steady rest serves as a support for long shafts. The steady rest can should be placed along the ways where the most support can be given to the workpiece and still allow for all of your intended lathe operations. Finger Lock Nut Adjustment Knob Finger Kf lj\ k_\ jk\X[p i\jk# [f k_\j\ jk\gj1 FG
Df[\c D('00 D]^ J`eZ\ /&'. :fdgfle[ I\jk The compound rest is used to cut tapers on parts or to set the proper infeed angle when threading. It may also be used to cut specific lengths longitudinally, when set parallel to the spindle axis. Kf j\k k_\ Xe^lcXi gfj`k`fe# [f k_\j\ jk\gj1 (% Loosen the hex nuts on each side of the compound rest (see =`^li\ ),). )% While watching the scale, rotate the compound rest to the desired angular position. *% Tighten the two hex nuts.
Df[\c D('00 D]^ J`eZ\ /&'. DXelXc =\\[ ?Xe[n_\\cj You can manually move the cutting tool around the workpiece using the three handwheels shown in =`^li\ ).. Compound Rest Handwheel :fdgfle[ I\jk ?Xe[n_\\c The compound rest handwheel controls the position of the cutting tool relative to the workpiece. The graduated dial on the handwheel indicates the depth of compound rest movement. The angle adjustment is held by two hex nuts on the base of the compound rest.
Df[\c D('00 D]^ J`eZ\ /&'. ;\k\id`e`e^ :fii\Zk Jg`e[c\ IGD Kf [\k\id`e\ k_\ Zfii\Zk jg`e[c\ IGD# [f k_\j\ jk\gj1 (% Use the table in =`^li\ )/ to determine the cutting speed required for the material of your workpiece. )% Measure the diameter of your workpiece in inches and subtract the depth of the cut that will be taken on the initial pass. *% Use the formula in =`^li\ )0 to determine the needed RPM for your operation.
Df[\c D('00 D]^ J`eZ\ /&'. Jg`e[c\ IGD This lathe has six possible spindle speeds. Shown in =`^li\ *' is an example of how you would use the chart to get a spindle RPM of 150.
Df[\c D('00 D]^ J`eZ\ /&'. Gfn\i =\\[ IXk\ Use these steps to learn how to setup your lathe for a power feed operation. The example in =`^li\ *) shows lathe setup for a power feed rate of 0.012". Remember, the carriage direction is reversed when spindle rotation is reversed. Kf j\k Xe[ \e^X^\ k_\ gfn\i ]\\[# [f k_\j\ jk\gj1 (% DISCONNECT LATHE FROM POWER! )% Turn the feed dials to the numeral and letter indicated by the chart in =`^li\ *).
Df[\c D('00 D]^ J`eZ\ /&'. @eZ_ K_i\X[j Use these steps to learn how to setup your lathe for inch threading. The example in =`^li\ *+ shows lathe setup for cutting 64 TPI (Teeth Per/Inch) thread. ;li`e^ k_i\X[`e^ b\\g pfli _Xe[ fe k_\ _Xc]$elk c\m\i i\X[p kf [`j\e^X^\ k_\ _Xc] elk kf Xmf`[ gfk\ek`Xc ZXii`X^\& Z_lZb ZiXj_% Kf j\klg ]fi `eZ_ k_i\X[`e^# [f k_\j\ jk\gj1 (% DISCONNECT THE LATHE FROM POWER! )% Turn the feed dials to the numeral and letter indicated by the chart in =`^li\ *+.
Df[\c D('00 D]^ J`eZ\ /&'. D\ki`Z K_i\X[j Use these steps to learn how to setup your lathe for metric threading. The example in =`^li\ *, shows lathe setup for cutting a metric thread pitch of 0.45mm. -% Move the lash adjuster so the gear backlash is between 0.003" to 0.008", tighten the lash adjuster cap screw, and close the side cover. .% Using a 5mm hex wrench, make sure the carriage lock is loose (=`^li\ *(). /% The lathe is now setup for threading.
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Df[\c D('00 D]^ J`eZ\ /&'. =`^li\ *0% Apron and carriage ball oilers. =`^li\ +'% Leadscrew and tailstock ball oilers.
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Df[\c D('00 D]^ J`eZ\ /&'. J ;F EFK dXb\ Xep X[aljkd\ekj lek`c gfn\i `j [`jZfee\Zk\[ Xe[ dfm`e^ gXikj _Xm\ Zfd\ kf X Zfdgc\k\ jkfg Dfkfi >\XiYfo JPDGKFD Motor will not start. GFJJ@9C< :8LJ< :FII<:K@M< 8:K@FE 1. Main power panel switch is F==. 2. Emergency switch is pushed in. 3. Circuit breaker or fuse has tripped. 4. No voltage or open connection. 5. Capacitor is at fault. 6.
Df[\c D('00 D]^ J`eZ\ /&'. KiflYc\j_ffk`e^ Fg\iXk`fe Xe[ Nfib I\jlckj JPDGKFD GFJJ@9C< :8LJ< :FII<:K@M< 8:K@FE Lathe vibrates excessively. 1. Workpiece is unbalanced. 2. Worn or broken gear present. 3. Chuck or faceplate has become unbalanced. 4. Spindle bearings at fault. 1. Reinstall workpiece so it is centered. 2. Inspect gears and replace if necessary. 3. Rebalance chuck or faceplate; contact a local machine shop for help. 4. Tighten or replace spindle bearings.
Df[\c D('00 D]^ J`eZ\ /&'. :ifjj Jc`[\ 9XZbcXj_ 8[aljkd\ek Backlash is the amount of play found in a lead screw. It can be found by turning the cross slide handwheel in one direction, then turning the handwheel the other direction. When the cross slide begins to move, the backlash has been taken up.
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Df[\c D('00 D]^ J`eZ\ /&'. =`^li\ ,(% Motor connection detail. =`^li\ ,'% Motor data plate.
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Df[\c D('00 D]^ J`eZ\ /&'. Jg`e[c\ Xe[ ;i`m\ 9\ck GXikj REF 1 2 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART # XM1099001 XPS17M XPSB06M XPW03M XM1099007 XM1099008 XPSB06M XM1099011 XPK123M XM1099013 XM1099014 XM1099015 XPSB14M XM1099014 XPSB02M XM1099019 XM1099020 XPVM27A XM1099022 XPVM33 XM1099024 XM1099025 XPLW06M XPN02M XPW04M DESCRIPTION CONTROL PANEL FACE PHLP HD SCR M4-.
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Df[\c D('00 D]^ J`eZ\ /&'. 8gife GXikj REF 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 PART # XPRP19M XM1099102 XPRP59M XM1099104 XM1099105 XPRP73M XM1099107 XPSB23M XM1099109 XPRP76M XPSS34M XPSS12M XPN06M XPSS04M XM1099115 XM1099116 XM1099117 XM1099118 XPSB85M XM1099120 XM1099121 DESCRIPTION ROLL PIN 4 X 14 HALF NUT ROLL PIN 5 X 12 GEAR SHAFT GEAR ROLL PIN 4 X 30 APRON CASTING CAP SCREW M4-.7 X 12 GIB ROLL PIN 4 X 16 SET SCREW M5-.
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Df[\c D('00 D]^ J`eZ\ /&'. KX`cjkfZb 306 307 308 320 319 304 317 301 302 316 303 309 312 310 305 322 311 318 313 325 324 315 314 321 314 319 323 326 REF 301 302 303 304 305 306 307 308 309 310 311 312 313 PART # XM1099301 XM1099302 XM1099303 XM1099304 XM1099305 XM1099306 XM1099307 XPSS04M XM1099309 XM1099310 XM1099311 XM1099312 XM1099313 DESCRIPTION TAILSTOCK QUILL LEAD SCREW BUSHING HANDWHEEL SCALE PLATE HANDWHEEL LEVER BOLT M12-1.
Df[\c D('00 D]^ J`eZ\ /&'. 9\[ Xe[ C\X[jZ\n 413 414 409 412 411 410 401 402 403 415 404 407 406 PART # XM1099401 XM1099402 XPSB33M XM1099404 XM1099405 XM1099406 XPSB02M XPLN05M DESCRIPTION BED RACK CAP SCREW M5-.8 X 12 LEAD SCREW BRACKET BALL OILER CAP SCREW M6-1 X 20 LOCK NUT M10-1.5 REF 409 410 411 412 413 414 415 G8IKJ REF 401 402 403 404 405 406 407 408 -46- 405 PART # XM1099409 XM1099410 XPN02M XPSS44M XPW01M XPN03M XM1099415 408 DESCRIPTION SPLASH GUARD STUD M10-1.5 X 35 HEX NUT M10-1.
Df[\c D('00 D]^ J`eZ\ /&'. Jk\X[p I\jk Xe[ =fccfn I\jk 506 503 504 505 501 502 510 509 514 507 508 512 513 516 511 515 517 518 REF PART # DESCRIPTION REF PART # DESCRIPTION 501 502 503 504 505 506 507 508 509 STEADY REST CASTING FINGER T-BOLT M6-1 LOCK WASHER 6MM HEX NUT M6-1 ADJUSTING SCREW CLAMPING PLATE HEX BOLT M12-1.75 X 65 FLAT WASHER 10MM 510 511 512 513 514 515 516 517 518 HEX NUT M10-1.
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Df[\c D('00 D]^ J`eZ\ /&'. >\XiYfo ;`X^iXd 9 GXikj REF PART # DESCRIPTION REF PART # DESCRIPTION 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 PLUG O-RING BUSHING CLUSTER GEAR 30-36-33T KEY 4 X 4 X 50 SHAFT BUSHING CLUSTER GEAR 22-44-33T PLUG CAP SCREW M5-.
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Df[\c D('00 D]^ J`eZ\ /&'. :ifjj =\\[ Xe[ :Xii`X^\ GXikj PART # DESCRIPTION REF PART # DESCRIPTION XM1099901 XM1099902V2 XM1099903 XM1099904 XM1099905 XM1099906 XPSB31M XM1099908 XM1099909 XM1099910 XPK105M XM1099912 XM1099913 XM1099914 XPSS17M XM1099916 XM1099917 XM1099918 XPSB26M XPSS11M SADDLE CROSS SLIDE V2.08.07 GIB CROSS SLIDE NUT LEAD SCREW HOUSING CAP SCREW M8-1.25 X 25 PLATE RIVET 2 X 5 GRADUATED DIAL KEY 3 X 3 X 6 LEAF SPRING HANDWHEEL SPECIAL HEX NUT SET SCREW M8-1.
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